Volvo L60G Wheel Loader Service Manual

Volvo L60G Wheel Loader Service Manual

This factory service manual offers full technical documentation for the Volvo L60G Wheel Loader, equipped with the D6G diesel engine. It covers essential systems such as powertrain, hydraulics, braking, steering, cab controls, safety protocols, and routine maintenance. Perfect for professional technicians servicing G-series loaders.

Model Covers:

Volvo L60G – Engine Type D6G

File Format: PDF

Size: 45.71 MB

No. of pages: 994

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General & Safety Procedures

• ROPS/FOPS standards, CE-marking, EMC compliance, accident prevention guidelines
• Service positions, lifting and towing protocols, handling batteries, oils and refrigerants
• Cab safety, tire handling, working in contaminated environments, fire safety

Engine System (D6G)

• Oil change procedures, valve adjustments, engine mounting, D6G-specific service steps
• Cooling system maintenance, engine oil and fuel filter replacement intervals
• Air filter service, belt inspection and engine protection components

Transmission & Axles

• Transmission oil draining/filling, suction strainer cleaning, filter replacement
• Axle oil procedures, breather filter service, front/rear axle diagrams
• Drive shaft service and torque checks

Brake System

• Disc wear measurement, service brake pressure test, brake fluid maintenance
• Brake system charging and functional check steps

Hydraulic System

• High-pressure system depressurization, filter and tank drain procedures
• Boom suspension system checks, accumulator safety, pressure tests
• Maintenance intervals: 500h, 1000h, 2000h, 4000h, 6000h servicing routines

Cab, Electrical & Climate Control

• Fuse layout, safety switches, Comfort Drive Control (CDC) functions
• Air conditioning system using R134a, cabin filters, blower and heating diagnostics
• Wiring precautions during welding, service access, seatbelt and emergency exit setup

This genuine Volvo L60G Service Manual is the definitive reference for repairs, diagnostics, and scheduled maintenance of G-series loaders powered by the D6G engine.