Volvo EW160D Excavators Tier 4i Service Manual

Volvo EW160D Excavator Service Manual

This official workshop manual provides complete service instructions for the Volvo EW160D wheeled excavator equipped with the low-emission D6H Tier 4i diesel engine. It includes detailed mechanical procedures, safety compliance data, hydraulic flow management, and ECU-based system diagnostics—ideal for professional technicians servicing Volvo's advanced wheeled machines.

Model Covers:

Volvo EW160D – Engine Type D6H (Tier 4i)

File Format: PDF

Size: 47.95 MB

No. of pages: 917

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Machine Description & Safety Systems

• 360° swing excavator structure, CE marking, ROPS/FOPS safety, load rating and lifting protocol
• Welding safety, electrical isolation, working in hazardous areas, fluor rubber handling
• Control lockout system, cab protection, operator safety protocols and fire prevention

Engine System – D6H Tier 4i

• Volvo low-emission engine with after-treatment unit and advanced ECU integration
• Cooling, oil, air intake and filtration, exhaust handling and regen procedures
• Fuel quality standards, bio-diesel impact, maintenance intervals and sensor diagnostics

Hydraulic & Powertrain Systems

• Load-sensing hydraulic circuits, servo system behavior, boom/dipper/bucket cylinder bleeding
• Two-speed Powershift transmission with integrated parking brake and gear lock control
• Slew motor diagnostics, travel gearbox service, and stabilizer blade inspection

Cab, Electrical & Climate Control

• Operator seat adjustment, code-based anti-theft system, ventilation and filtration service
• AC system with R134a refrigerant, fuse layout, battery isolation, alternator testing
• Instrument cluster, ECU/ACM/I-ECU/V-ECU diagnostics, CAN-bus interface and software programming

This comprehensive Volvo EW160D Excavator Service Manual is your certified resource for performing accurate repairs, calibrations, and safety-certified maintenance on Volvo wheeled D-series excavators.