Volvo EW160 Wheeled Excavator Service Manual

Volvo EW160 Wheeled Excavator Service Manual

This official service manual covers professional repair and diagnostic procedures for the Volvo EW160 wheeled excavator equipped with the D6H Tier 4i diesel engine. It includes electrical system schematics, ECU diagnostics, hydraulic valve tuning, transmission servicing, cab climate control, and all critical maintenance procedures.

Model Covers:

Volvo EW160 – Engine Type D6H (Tier 4i)

File Format: PDF

Size: 90.87 MB

No. of pages: 811

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Machine Overview & Safety Systems

• Structure and control layout of a wheeled excavator, swing system and blade stabilizers
• Safety decals, lifting protocols, fire prevention, and handling of hazardous materials
• Emergency stop, swing lock, cab exit procedures, and lifting support instructions

Engine System – D6H Tier 4i

• Low-emission turbo diesel with intercooler and after-treatment system
• Maintenance of fuel, air and oil filters, coolant service, emission system regeneration
• Bio-diesel use guidelines, starting conditions, and shutdown sequences

Hydraulics & Powertrain

• Proportional control system diagnostics, boom/arm/bucket pressure testing
• Travel gearbox and motor service, support blade and stabilizer hydraulics
• Slew motor behavior, swing braking, pilot control and accumulator bleed routines

Electrical, Cab & Climate Control

• Fuse panel, wire routing, alternator and battery checks, ECU testing
• Air conditioning with R134a, air intake and cab filters, defrost systems
• CAN-bus diagnostics, ECU/ACM/V-ECU calibration and error code interpretation

This professional Volvo EW160 Service Manual is your essential reference for maintaining and repairing wheeled excavators powered by D6H Tier 4i engines using Volvo's OEM service standards.