VOLVO EC480E L EXCAVATOR SERVICE MANUAL

The Volvo EC480E L Excavator Service Manual is an essential guide for performing detailed maintenance and repair procedures on the EC480E L model. This manual provides comprehensive step-by-step service instructions, covering diagnostics, engine repair, hydraulic adjustments, electrical troubleshooting, and undercarriage inspections. Each section is designed to help technicians accurately diagnose and resolve issues, ensuring the machine's optimal performance and longevity.

For best results, users are encouraged to refer to the detailed Table of Contents below to quickly locate specific procedures and service instructions. This manual is a critical tool for maintaining safety, efficiency, and reliability in all service operations.

DOWNLOAD NOW VOLVO EC480E L EXCAVATOR SERVICE MANUAL

File Format: PDF

Size: 248.15 MB

No. of pages: 6727

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents:

- 1 Volvo EC480E L
- Description
- 0 General
- E-2016
- Hydraulic cylinders, dieseling
- Product plates
- Service positions
- Welding on the machine
- 1 Standard Parts, Service
- Bearings
- Change capacities
- Cleaning prior to repair
- Hoses and tubes
- Pressure testing
- Replacement parts
- Safety when servicing
- Service methods
- Service
- Tech Tool, operations
- 2 Engine with Mounting & Equipment
- AdBlue DEF pump unit diagnostics, description
- Cooling system, component location
- Cooling system, description
- Crankcase ventilation, description
- Engine, description
- Engine, reference values
- Exhaust aftertreatment fuel system diagnostics, description
- Exhaust Aftertreatment System, component location
- Exhaust Aftertreatment System, description
- Exhaust gas recirculation (EGR), component location
- Exhaust Gas Recirculation (EGR), description
- Fuel system, component location
- Fuel system, description
- Inlet and exhaust system, description
- Lubrication system, component locations
- Lubrication system, description
- Regeneration process, description
- Tech Tool, operations
- 3 Elect. Warning, Information, Instruments
- ACM, I-O list
- Alternator, description
- Alternator, testing
- Attachment quick coupler
- Auto Idle
- Automatic engine shut-down
- Auxiliary start
- Battery charging capacity, checking
- Battery, description
- Battery, storage
- Boom float position, description
- Boost control, description
- CareTrack W-ECU, description
- CareTrack with anti-theft
- CCM, I-O list
- Charging, description
- Collection of basic data
- Conditions when checking
- Connectors, overview
- Control lockout lever switch, description
- Cooling fan control
- DC–DC converter, description
- ECM (Engine Control Module), I-O list
- ECO mode, description
- Electrical distribution box, circuit board replacing
- Electrical distribution box
- Electrical system, description
- Electrical system, special instructions for servicing, action when working on machine
- Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
- Electrical system, special instructions for servicing, electrical components, batteries
- Electrical system, special instructions for servicing, electronic components
- Electrical system, special instructions for servicing, general
- Electrical system
- Electro hydraulic pump control, description
- Electronic control system, description
- Engine limp home switch, description
- Engine stops
- Engine system
- Error codes, build-up
- Fuse, description
- General fault diagnosis information
- General purpose machine electronic control unit GPMECU, function description
- GPMECU1, I-O list
- Grading and lifting control, description
- HMICU, I-O list
- Human machine interface control unit HMICU, function description
- Hydraulic system
- IC, I-O list
- Ignition switch, description and operation
- Ignition switch, replacing
- Information display, check
- Instruments and controls, front instrument panel
- Instruments and controls, left instrument panel
- Instruments and controls, overview
- Instruments and controls, rear instrument panel
- Instruments and controls, right instrument panel
- Intermittent wiper and washer
- Keypad, description
- Lead and connector checks
- Limp home
- Lower wiper motor, description
- Mode selection, description
- Overload warning
- Power supply, description
- Preheating, description
- Radio with MP3, description
- Radio, description
- Radio, replacing
- Relay, description
- Reversible cooling fan, description
- Rotating beacon, replacing
- Seat belt
- Service mode
- Software parameters, description
- Special tools for troubleshooting
- Start lock, description
- Starter motor, description
- Starter switch, testing
- Starting operation
- System voltage
- Tech Tool, operations
- Travel alarm
- Travel Speed
- Troubleshooting strategy
- Upper wiper motor, description
- Voltage converter, replacing
- W-ECU, I-O list
- Window limit switch, description
- Windscreen wiper, description
- Wiring diagram, electrical distribution box Figure 1
- Wiring diagram, electrical distribution box
- Wiring diagram
- Work lights and extra lights, description
- X1 control, description
- X3 control, description
- 4 Power Transmission
- Center passage, description
- Function description swing
- Function description
- Hydraulic pump coupling, description
- Power transmission, description
- Swing gearbox, description
- Swing motor, description
- Swing ring gear inner seal, replacing
- Swing ring gear, description
- Track gearbox, description
- Track motor, description
- Travel speed, description
- 7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
- Bottom roller, description
- Counterweight, description
- Frame and track unit, description
- Idler, description
- Removable counterweight cylinder, description
- Selection of track shoes
- Spring package, assembly dimension
- Superstructure, installing
- Superstructure, removing
- Support information
- Top roller, description
- Track chain, description
- Track guards
- Undercarriage, description
- 8 Machinery House, Cab, Exterior Trim Parts
- Air conditioning unit, description
- Air distribution, description
- Auxiliary heater, description
- Auxiliary heater, principles
- Cab suspension, description
- Door, replacing
- Driver's seat, description
- Heating system, description
- HVAC system
- Tech Tool, operations
- Troubleshooting
- Windows, general
- 9 Hydraulic, Digging, Handling, Grading Equipment, Misc
- 2 stage port relief valve, description
- 2 stage port relief valve, disassembly and assembly
- 3 way selector valve, description
- Air breather, description
- Arm conflux check valve, disassembly
- Arm parallel conflux changeover valve, disassembly
- Arm regenerating valve, description
- Automatic lubrication system, description
- Bleeding air
- Boom and arm holding valve (Boom-1, Arm-1), description
- Boom and arm holding valve (Boom-1, Arm-1), disassembly
- Boom boost check valve, disassembly
- Boom cylinder, description
- Boom float position, description
- Boom, description
- Bucket cylinder, description
- Center bypass valve, disassembly and assembly
- Central lubrication system, description
- Check valve (for arm parallel conflux, slew priority), disassembly
- Check valve, description
- Control pattern selector valve, description
- Control valve, part inspection
- Cover assembly (for preventing Boom-1 spool rotation), disassembly
- Cylinder, description
- Cylinder, troubleshooting
- Description, general
- Dipper arm cylinder, description
- Dipper arm, description
- Disassembly and assembly, general
- Fan motor, description
- Fan motor, troubleshooting
- Fan pump, description
- Function description
- Hammer and shear pedal valve (RCV), replacing
- Hammer return filter, description
- Hydraulic components, description
- Hydraulic components, storing and transporting
- Hydraulic diagram, ports
- Hydraulic oil cooler, description
- Hydraulic oil cooling system, description
- Hydraulic oil tank, description
- Hydraulic oil, storage and handling
- Hydraulic pump, description
- Hydraulic quickfit, description
- Hydraulic system, cleanliness when handling hydraulic components
- Hydraulic system, description
- Hydraulic system, position of main components
- Hydraulic system, repair of hydraulic components in workshop
- Hydraulic system, work instructions
- Line rupture valve (arm), air breathing
- Line rupture valve (arm), description
- Line rupture valve (arm), troubleshooting
- Line rupture valve (boom), air breathing
- Line rupture valve (boom), description
- Line rupture valve (boom), troubleshooting
- Line rupture valve pressure, checking and adjusting
- Link, description
- Main control valve troubleshooting
- Main control valve, description
- Main relief valve, description
- Main relief valve, disassembly
- Make up valve, description
- Option confluence check
- Overview
- Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)
- Port relief valve, description
- Pressure accumulator, description
- Pressure relief valve, troubleshooting
- Proportional relief valve, description
- Proportional solenoid valve, description
- Proportional solenoid valve, troubleshooting
- Pump, troubleshooting
- Quickfit system, operation
- Regulator, description
- Remote control valve (Lever), description
- Remote control valve (Lever), troubleshooting
- Remote control valve (pedal), description
- Remote control valve (pedal), replacing
- Remote control valve (pedal), troubleshooting
- Rotator (X3 Line option), description
- Rotator pump, description
- Servo hydraulic block
- Servo pump, description
- Shock reducing valve, description
- Shuttle valve block, description
- Solenoid valve, description
- Solenoid valve, troubleshooting
- Stop valve
- Straight travel pedal, description
- Tech Tool, operations
- Troubleshooting
- X1 Line, description
- Diagrams
- Component designations
- Component list Alternator, batteries, capacitors, electronic units, voltage outlet
- Component list, fuses
- Component list, Heating coils
- Component list, lights
- Component list, Miscellaneous
- Component list, motors
- Component list, relays
- Component list, sensors
- Component list, Solenoid valves
- Component list, Switches
- Electrical symbols and designations
- Explanation of wiring diagrams
- Hydraulic diagram
- Wire harness layout Figure 1
- Wire harness layout
- Wiring diagram
- Installation Instruction
- 1 pump double acting piping, installing new
- 2 pump double acting piping, installing new
- 3.0m arm piping with X1
- CareTrack
- Engine heater 120V, installing new
- Engine heater 240V, installing new
- FOG (Falling Object Guard), installing new
- FOPS (Falling Object Protecting Structure), installing new
- Oil leak line on base machine, installing new
- Pre-cleaner oil bath type, installing new
- Quick fit piping on arm, installing new
- Quick fit piping on Base machine-UQF
- Quick fit piping on boom, installing new
- Rain shield front, installing new
- Rear view camera, installing new
- Rear view mirror, installing new
- Slope rotator piping on arm, installing new
- Travel alarm, installing new
- X3 control, X3 valve proportional, installing new
- X3 in basic machine, installing new
- Operator's Information
- Accidents
- Accumulator, emergency operation
- Accumulator, handling
- Accumulator, pressure releasing
- AdBlue DEF information
- AdBlue DEF tank, draining
- AdBlue DEF, filling
- Air conditioning filter, cleaning and replacing
- Alarm texts
- Alternative fuels
- Arrival Inspection
- Audio system
- Automatic lubrication system
- Auxiliary heater
- Batteries, charging
- Battery disconnect switch
- Battery electrolyte level, check
- Before service, read
- Boom and dipper arm dimensions
- Boom float position, description
- Bucket teeth, replacing
- Buckets
- Cab door hinges, greasing
- Cab prefilter, cleaning and replacing
- Cab
- CareTrack with anti-theft
- CareTrack
- CE-marking, EMC-directive
- Change intervals
- Cleaning engine compartment
- Cleaning machine
- Climate control system
- Communication equipment, installation
- Control lockout system
- Control types for X1 and X3 operation
- Controls
- Coolant level, checking
- Coolant
- Declaration of Conformity
- Delivery Inspection
- Delivery Instructions
- Demolition work
- Digging forces
- Dimensions
- Display unit
- Door
- Electrical distribution box
- Electrical system
- Emergency exit
- Emission compliance
- Engine air cleaner cover, cleaning
- Engine air cleaner primary filter, cleaning and replacing
- Engine air cleaner primary filter, replacing
- Engine air cleaner secondary filter, replacing
- Engine air cleaner
- Engine block heater
- Engine oil level, checking
- Engine oil
- Engine, specifications
- Engine
- Entering, leaving and climbing the machine
- Environmental requirements
- Equipment
- Excavator unit, greasing
- Exhaust aftertreatment system, alarms requiring special actions
- Exhaust aftertreatment system
- Fire extinguisher, location
- Fire prevention
- Foreword
- Fuel system, bleeding
- Fuel, filling
- Grease
- Ground pressure
- Hammer
- Handling hazardous materials
- Handling line, tubes and hoses
- High voltage overhead power line
- Hose rupture valves
- Hour meter
- Hydraulic oil level, checking
- Hydraulic oil
- Hydraulic system, releasing pressure
- Hydraulic system, warming up
- Hydraulic system
- Identification numbers
- Instrument panel, front
- Instrument panel, left
- Instrument panel, rear
- Instrument panel, right
- Instrument panels
- Intended use
- Lifting capacities
- Lifting machine
- Lifting objects
- Logged machine data
- Lubrication and service chart
- Lubrication
- Machine view
- Machine weights
- Maintenance under special environmental conditions
- Maintenance
- Measurements before transporting machine
- Measures before operating
- Oil bath air cleaner, checking
- Oil bath air cleaner, cleaning
- Operating instructions
- Operating on public roads
- Operating techniques
- Operating
- Operator obligations
- Operator safety
- Operator seat
- Operator's manual, storage
- Other controls
- Paint finish maintenance
- Parking
- Periodic replacement of critical parts for safety
- Presentation
- Product plates
- Quick coupler
- Radiator and coolers, cleaning
- Rain shield
- Recommended bucket sizes
- Recommended lubricants
- Refrigerant
- Regeneration
- Retrieving and towing
- Reversible fan
- Roof
- Rules for digging
- Running-in instructions
- Safety regulations
- Safety rules when operating
- Safety when servicing
- Seat belt
- Selecting track shoes
- Service history
- Service position
- Service Programme
- Signalling diagram
- Starting engine in cold weather
- Starting engine
- Starting with booster batteries
- Stopping
- Storage compartment
- Sun shade
- Swing bath, grease checking
- Swing drive unit, checking oil level
- Swing drive unit
- Swing gear bearing, greasing
- Touch-up painting
- Track drive unit, checking oil level
- Track drive unit
- Track unit, adjusting tension
- Track unit, checking shoe screws
- Track unit, checking tension
- Transporting machine
- Tying down machine
- Underground cables and pipes
- Visibility
- Vision system
- Warming up
- Washer reservoir
- Water separator, draining
- Welding
- Whole-body vibrations
- Windows
- Working in cold weather
- Working in water and on boggy ground
- Working on slopes
- Working ranges
- Working with buckets
- Working with long range attachments
- Working within dangerous areas
- Repair
- 0 General
- E-tools, NET 8940-00290 Swing motor guide pin
- Machine view
- Operation numbers for additional work
- 1 Standard Parts, Service
- AdBlue DEF tank breather filter, replacing
- Air conditioner main filter, cleaning
- Air conditioner main filter, replacing
- Air drier cartridge, replacing
- Arrival Inspection, according to Inspection Programme
- Battery, checking
- Cab door, covers, hinges, joints and locks, lubricating
- Cab prefilter, cleaning
- Cab prefilter, replacing
- CareTrack backup battery, replacing
- Coasting left and right swing
- Coolant freezing point, checking
- Coolant, changing
- Creeping of hydraulic cylinder
- Cylinder speed
- Delivery Inspection, according to Inspection Programme
- Diesel particulate filter, checking and cleaning
- Engine air cleaner primary filter, replacing
- Engine air cleaner secondary filter, replacing
- Engine belt condition, checking
- Engine oil and filter, changing
- Fuel filter, replacing
- Fuel tank breather filter, replacing
- Hydraulic oil drain filter, replacing
- Hydraulic oil level, checking
- Hydraulic oil return filter, replacing
- Hydraulic oil servo filter, replacing
- Hydraulic oil suction strainer, cleaning
- Hydraulic oil tank breather filter, replacing
- Hydraulic oil, changing
- Hydraulic return filter on X1 option circuit, replacing
- Lubrication, every 50 hours
- Maintenance of Stored Machines, according to Inspection Programme
- Maintenance service, every 10 hours
- Maintenance service, every 50 hours
- Maintenance service, every 250 hours
- Maintenance service, every 500 hours
- Maintenance service, every 1000 hours
- Maintenance service, every 2000 hours
- Maintenance service, every 4000 hours
- Maintenance service, every 4500 hours
- Maintenance service, every 6000 hours
- Maintenance service, first 500 hours
- MATRIS and Tech Tool, reading
- Measuring condition
- Measuring of swing bearing clearance
- Oil-bath air cleaner reservoir filter insert, cleaning
- Oil-bath air cleaner reservoir oil, changing
- Oil-bath air cleaner reservoir oil, checking
- Radiator and hydraulic oil cooler, cleaning
- Straight traveling performance
- Swing bath grease, checking
- Swing gearbox oil level, checking
- Swing gearbox oil, changing
- Swing ring gear bearing, lubricating
- Swing speed
- Test running and checking
- Track gearbox oil level, checking
- Track gearbox oil, changing
- Track running speed
- Track shoe bolts, checking
- Track tension and condition, checking
- Travel Speed
- Valves, adjusting
- Venturi tube, checking
- Water separator filter, replacing
- 2 Engine with Mounting & Equipment
- ACM (Aftertreatment control module) non-programmed, replacing
- ACM (Aftertreatment control module) pre-programmed, replacing
- AdBlue DEF hoses, replacing
- AdBlue DEF nozzle, replacing
- AdBlue DEF pump unit, components, replacing
- AdBlue DEF pump unit, replacing
- AdBlue DEF pump, replacing
- AdBlue DEF quality, checking
- AdBlue DEF tank armature, replacing
- AdBlue DEF tank, cleaning
- AdBlue DEF, draining
- Aftertreatment fuel dosing unit, replacing
- Aftertreatment fuel nozzle, cleaning
- Aftertreatment fuel nozzle, replacing
- Air in fuel system, checking
- Camshaft setting, checking
- Camshaft, replacing
- Carbon dioxide in coolant system, checking
- Carbon dioxide in fuel system, checking
- Charge air cooler, replacing
- Component locations
- Compressor, replacing
- Coolant anti-freeze resistance, checking
- Coolant, changing
- Cooling system pressure, checking
- Crankcase ventilation separator, replacing
- Cylinder compression, testing
- DPF (Diesel particulate filter), checking and cleaning
- EGR cooler pressure, testing
- EGR cooler, cleaning
- EGR cooler, replacing
- EGR pressure sensor, replacing
- EGR valve, replacing
- EGR venturi tube, cleaning
- EGR venturi tube, replacing
- Engine belts, replacing
- Engine control module (ECM), replacing non-programmed
- Engine control module (ECM), replacing pre-programmed
- Engine rotation speed sensor (camshaft), replacing
- Engine rotation speed sensor (crank shaft), replacing
- Engine, installing
- Engine, removing
- Exhaust aftertreatment system fuel flow, checking
- Exhaust pipe flexible tube, replacing
- Feed pump pressure, checking
- Feed pump removed, reconditioning
- Feed pump, replacing
- Fuel system, bleeding
- High pressure air system pressure, checking
- Injector sleeves, replacing
- Injectors, replacing
- Inlet and exhaust system, component location
- Inlet throttle, replacing
- Lubrication oil consumption, checking
- Lubrication oil pressure, checking with pressure gauge
- Muffler, replacing
- NOx sensor, replacing
- Oil cooler, leakage check
- Oil cooler, replacing
- Oil level sensor, replacing
- Radiator, replacing
- Rocker arms, replacing
- SCR (Selective catalytic reduction) dosing system, checking
- Turbocharger, inspecting
- Turbocharger, replacing
- Unit injector pretension, adjusting
- Valves, adjusting
- Variable turbocharger actuator, replacing
- 3 Elect. Warning, Information, Instruments
- Alternator, replacing incl function checking
- Antenna, replacing
- Batteries, replacing
- Battery, charging
- CareTrack antenna, replacing
- CareTrack battery, replacing
- Control lockout lever switch, replacing
- Earth lead to battery, replacing
- Electric pedal control on X1 (on off), replacing
- Electric pedal control on X1 (proportional), replacing
- Electrical battery disconnect switch, replacing
- Engine oil pressure sensor, replacing
- Engine temperature sensor, replacing
- Engine wire harness, replacing
- Fuel level sender, replacing
- GPMECU1 non-programmed, replacing
- GPMECU1 pre-programmed, replacing
- HMICU non-programmed, replacing
- HMICU pre-programmed, replacing
- Horn, replacing
- Hour meter, replacing
- Hydraulic oil temperature sensor, replacing
- Pre-heating relay, replacing
- Speaker, replacing
- Starter motor, replacing
- Starter motor, testing
- Travel alarm, replacing
- W-ECU, replacing, non-programmed
- W-ECU, replacing, pre-programmed
- Windscreen flusher pump, replacing
- Windscreen wiper front motor, replacing
- Windscreen wiper switch, replacing
- Work lighting head lamp assy, replacing
- 4 Power Transmission
- Center passage, assembly
- Center passage, disassembly
- Center passage, replacing seal kit
- Center passage, replacing
- Pump gearbox coupling assembly, replacing
- Pump gearbox flange, replacing
- Swing gearbox removed, seal replacing
- Swing gearbox, assembly
- Swing gearbox, disassembly
- Swing gearbox, maintenance standard
- Swing gearbox, replacing
- Swing motor relief valve, replacing
- Swing motor removed, seal replacing
- Swing motor, assembly
- Swing motor, disassembly
- Swing motor, maintenance standard
- Swing motor, replacing
- Swing ring gear grease pipe, replacing
- Swing ring gear outer seal, replacing
- Swing ring gear, replacing
- Swing unit, replacing
- Track gearbox (removed), replacing floating seal
- Track gearbox cover, replacing
- Track gearbox, assembly
- Track gearbox, disassembly
- Track gearbox, maintenance standard
- Track gearbox, replacing
- Track motor relief valve, replacing
- Track motor, assembly
- Track motor, disassembly
- Track motor, maintenance standard
- Track motor, replacing
- Track unit, replacing
- 5 Brakes
- Swing gearbox, assembly
- Swing gearbox, disassembly
- 7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
- Bottom roller, measurement of wear
- Bottom roller, replacing one
- Bottom roller, replacing seal
- Counterweight, installing
- Counterweight, removing
- Front idler, installing
- Front idler, removing
- Front idler, replacing one
- Full track guard, replacing
- Idler, assembly
- Idler, disassembly
- Idler, measurement of wear
- Recoil spring cylinder seal kit, replacing
- Removable counterweight, installing
- Removable counterweight, removing
- Retractable track, installing
- Retractable track, removing
- Spring package, assembly
- Spring package, disassembly
- Sprocket, installing
- Sprocket, measurement of wear
- Sprocket, removing
- Sprocket, replacing one
- Tools & equipment
- Top roller, measurement of wear
- Top roller, replacing one
- Track chain assembly, installing
- Track chain assembly, removing
- Track chain, measurement of wear
- Track guard, replacing one
- Track link, dimension
- Track links, replacing
- Track recoil spring (tensioner) assembly, replacing
- Track shoe, replacing one
- Track, adjusting track sag
- 8 Machinery House, Cab, Exterior Trim Parts
- Air conditioning unit, maintenance
- Air conditioning unit, refrigerant check and recharging
- Air mix door actuator, replacing
- Backrest, replacing
- Cab filter, replacing
- Cab, installing
- Cab, removing
- CCM non-programmed ECU, replacing
- CCM pre-programmed ECU, replacing
- Compressor, replacing magnetic clutch (compressor removed)
- Condenser, replacing incl draining and filling
- Door window, replacing
- Evaporator, replacing incl draining and filling
- Expansion valve, replacing incl draining and filling
- Fan motor, replacing
- Heater core, replacing
- Instrument panel (left), replacing
- Instrument panel (right), replacing
- Intake actuator, replacing
- Longitudinal adjustment cable, replacing
- Longitudinal suspension cable, replacing
- Mode (foot) actuator, replacing
- Rear window, replacing
- Rear-view mirror, replacing
- Receiver, replacing incl draining and filling
- Seat cushion, replacing
- Seat heater, checking
- Seat support, replacing
- Seat, replacing
- Side window, replacing
- Tool box assembly, replacing
- Vent actuator, replacing
- Windscreen, replacing
- 9 Hydraulic, Digging, Handling, Grading Equipment, Misc
- 2 stage port relief valve, adjustment
- Accumulator, replacing
- Boom cylinder, replacing
- Boom cylinder, rupture valve, replacing
- Boom, replacing
- Breather, replacing
- Bucket cylinder bushing lever-link, replacing
- Bucket cylinder bushing on dipper arm, replacing
- Bucket cylinder, replacing
- Connecting rod yoke, replacing
- Control valve, replacing
- Cylinder, disassembly and assembly
- Digging unit, maintenance
- Dipper arm connecting rod, replacing
- Dipper arm cylinder bushing on boom, replacing
- Dipper arm cylinder bushing on dipper arm, replacing
- Dipper arm cylinder, replacing
- Dipper arm cylinder, rupture valve, replacing
- Dipper arm, replacing
- Fan motor, assembly
- Fan motor, disassembly
- Fan pump, parts inspection
- General, precautions
- Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
- Hydraulic pump (removed), changing shaft seal
- Hydraulic pump regulator, replacing
- Hydraulic pump, maintenance standard, Specifications
- Hydraulic pump, replacing
- Hydraulic quickfit, adjustment
- Line rupture valve (arm), assembly
- Line rupture valve (arm), disassembly
- Line rupture valve (boom), assembly
- Line rupture valve (boom), disassembly
- Lower boom cylinder bushing, replacing
- Main control valve adjustor, adjusting
- Main pressure relief valve, replacing
- Main relief valve, adjustment
- Maintenance service, general
- Oil cooler fan motor, replacing
- Oil cooler line bypass valve (check valve), replacing
- Oil cooler, replacing
- Oil level gauge, replacing
- Port relief valve pressure, checking and adjusting
- Proportional solenoid valve (power shift), replacing
- Proportional solenoid valve, measuring and adjustment
- Pump, assembly
- Pump, disassembly
- Pump, installation
- Quickfit, replacing
- Regulator, assembly
- Regulator, disassembly
- Regulator, maintenance
- Remote control valve (Lever), assembly
- Remote control valve (Lever), disassembly
- Remote control valve (Lever), maintenance standard, Specifications
- Remote control valve (lever), replacing
- Remote control valve (pedal), assembly
- Remote control valve (pedal), disassembly
- Remote control valve (pedal), maintenance standard, Specifications
- Rotator pump, assembly
- Rotator pump, disassembly
- Rotator pump, parts inspection
- Rotator valve, adjustment
- Servo hydraulic pressure, adjustment
- Servo pump, assembly
- Servo pump, disassembly
- Servo pump, parts inspection
- Servo pump, replacing
- Solenoid valve, disassembly and assembly
- Solenoid valve, inspection
- Solenoid valve, replacing
- Upper boom cylinder bushing, replacing
- Safety
- Cautions during operation
- CE-marking, EMC-directive
- Checklist after a fire or heat exposure
- Decontamination
- Environmental handling for the future
- Environmentally hazardous fluids
- Environmentally safe handling
- Fire prevention measures
- Health hazards with paint, plastics and rubber
- Move and operate machine safely
- Safety concerns everybody!
- Safety rules when servicing
- Safety when handling oils and fuel
- Safety when handling the machine
- Safety when using lifting equipment
- Safety when working with air conditioning refrigerant
- Safety when working with batteries
- Safety when working with hydraulic systems
- Service position
- Starting with booster batteries
- Waste handling
- Working in environmentally contaminated areas
- Service Bulletins
- 0 General
- Machine model
- Modification of CareTrack wire harness
- New product
- New product
- New TechTool VCADS Pro interface
- Reporting of product misuse & near-miss report
- Reports
- Serial number location on machine components
- Volvo Product incident accident report & Interview Form
- 1 Standard Parts, Service
- Biodiesel fuel for Volvo CE
- DEF AdBlue AUS32 sampling, method
- Fuel sampling, method
- New fastener assortment
- Oil analyses
- Oil sampling, method
- Oil sampling, sampling points
- Recommendations for Oil Sampling Intervals
- 2 Engine with Mounting & Equipment
- AdBlue DEF pump internal leakage
- Check method on engine oil consumption
- Engine fuel pump, external leakage
- New AdBlue DEF nozzle
- New AdBlue DEF tank unit (FX1079 AdBlue DEF quality, temperature and level sensor)
- New engine harness
- 3 Elect. Warning, Information, Instruments
- ECU, functional check
- How to update software when programming fails
- Instrument cluster improvement
- Introduction of the new Guided Diagnostic in TechTool
- New X1 flow control scheme
- Software information for CEA2+ products
- Software versions for E-series
- W-ECU antenna connector
- 4 Power Transmission
- 7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
- 8 Machinery House, Cab, Exterior Trim Parts
- Air conditioning heater hose clamp looseness
- Cab door latch
- Cab filter cover sealing
- New diesel auxiliary heater timer
- 9 Hydraulic, Digging, Handling, Grading Equipment, Misc
- Fluctuating travel when other function in use
- Hydraulic hose assembly leakage handling
- Hydraulic system flushing method
- Portable refillable O-ring kits
- Routines for reporting cracks on Boom and Arm
- Special Tools, Misc
- EXC Insp Report
- EXC Inspection Instruction
- Special tool Manual
- General
- Index
- Hooks
- 1. Enviroment and Safety equipment
- 2. Measuring equipment
- 3. Tightening and Loosening tools
- 4. Lifting equipment
- 5. Pullers and Pressing equipment
- 6. Drifts
- 7. Guide pins and Guide sleeves
- 8. Pliers
- 9. Fixtures
- 10. Tech Tool
- 11. Spare parts
- Special Tools Recommendations
- Time Guide Currrent generation
- Time Guide Old generation
- Time Guide Previous generation
- Specifications
- 0 General
- Measurement conversion tables
- Standard tightening torques
- Track motor, specifications
- 1 Standard Parts, Service
- AdBlue DEF information
- Alternative fuels
- Coolant with freezing and corrosion protection
- Coolant
- Engine oil
- Fuel
- Grease
- Hydraulic oil
- Recommended lubricants
- 2 Engine with Mounting & Equipment
- AdBlue DEF
- Cooling fan rpm, specifications
- Cooling system, specifications
- Cooling system, tightening torques
- EGR system, tightening torques
- Engine - Pump control, specification
- Engine, specifications
- Engine, tightening torques
- Fuel system, specifications
- Fuel system, tightening torques
- Inlet and exhaust system, specification
- Inlet and exhaust system, tightening torques
- Lubrication system, specifications
- Lubrication system, tightening torques
- 3 Elect. Warning, Information, Instruments
- Alternator, specifications
- Battery, specifications
- Control lockout lever switch, specifications
- DC–DC converter, specifications
- Electric horn, specifications
- Electrical system, specifications
- Engine limp home switch, specifications
- Ignition switch, specifications
- Keypad, specification
- Lower wiper motor, specifications
- Preheating, specifications
- Radio with MP3, specifications
- Relay, specifications
- Rotating beacon, specifications
- Starter motor, specifications
- Travel alarm, specifications
- Upper wiper motor, specifications
- Windscreen flusher pump, specifications
- Work lights and extra lights, specifications
- 4 Power Transmission
- Center passage, specifications
- Swing gearbox, specifications
- Swing motor, specifications
- Swing ring gear, specifications
- Tightening torque, specifications
- Tightening torque, specifications
- Track gearbox, specifications
- Track motor, specifications
- 7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
- Counterweight, specifications
- Counterweight, tightening torques
- Frame and track unit, specifications
- Machine weight, specifications
- Removable counterweight cylinder, specifications
- Tightening torque, specifications
- Track shoes
- Undercarriage, description
- Undercarriage, tightening torque
- 8 Machinery House, Cab, Exterior Trim Parts
- Air conditioning unit, specifications
- Auxiliary heater, specifications
- Cab, weight
- Driver's seat, specifications
- 9 Hydraulic, Digging, Handling, Grading Equipment, Misc
- Automatic lubrication system, specifications
- Boom cylinder, specifications
- Boom, specifications
- Bucket cylinder, specifications
- Control pattern selector valve, specifications
- Current pressure, specifications
- Dipper arm cylinder, specifications
- Dipper arm, specifications
- Hammer return filter, specifications
- Hydraulic oil cooling system, specifications
- Hydraulic oil tank, specifications
- Hydraulic pressure, specifications
- Hydraulic pump, specifications
- Line rupture valve (arm), specifications
- Line rupture valve (boom), specifications
- Main control valve, port size and tightening torque
- Main control valve, specifications
- Pressure accumulator, specifications
- Proportional relief valve, specifications
- Proportional solenoid valve, specifications
- Proportional solenoid valve, specifications
- Remote control valve (Lever), tightening torque
- Remote control valve (pedal), specifications
- Rotator pump, specifications
- Servo pump, specifications
- Solenoid valve, specifications
- Tightening torques hydraulic lock
- Tightening torques hydraulic mounted on machine for attachments
- Tightening torques pump working hydraulic
- Tightening torques unit digger

📚 Step-by-Step Instructions with Detailed Pictures:

No more guesswork! Our VOLVO EC480E L EXCAVATOR SERVICE MANUAL provides crystal-clear guidance, accompanied by detailed images, making every repair and service procedure a breeze.

📲 Download and Keep Forever:

Once downloaded, it is yours to keep forever! Print it out, or view it on your PC, Mac, tablet, or smartphone-whichever suits your preference!

🚙 All Models, Engines, Trims, and Transmissions Covered:

No matter your vehicle's make or model, our VOLVO EC480E L EXCAVATOR SERVICE MANUAL has you covered from A to Z. With detailed instructions for every aspect of servicing and repairs, you'll be back on the road in no time.

⚡ Instant Delivery, Guaranteed Satisfaction:

Receive your VOLVO EC480E L EXCAVATOR SERVICE MANUAL instantly via email upon payment confirmation. We stand behind our product, ensuring your satisfaction with every purchase.

💻 Compatible with All Devices:

Whether you are on a PC, Mac, tablet, or smartphone, VOLVO EC480E L EXCAVATOR SERVICE MANUAL is compatible with all platforms. Most manuals are in PDF format, and all you need is Adobe Reader, which is often pre-installed or available for free download. If the manual is in a different format, it will be specified in the title.

Don't let repair costs hold you back - empower yourself with our VOLVO EC480E L EXCAVATOR SERVICE MANUAL today!

🔧 Start Saving and Get Yours Now!

DOWNLOAD NOW VOLVO EC480E L EXCAVATOR SERVICE MANUAL