Volvo EC35 Compact Excavator Service Manual

Volvo EC35 Compact Excavator Service Manual

This workshop-grade manual provides structured repair, calibration, and system diagnostics for the Volvo EC35 compact excavator. Designed for OEM-level maintenance, it includes hydraulic valve balancing, engine tuning, undercarriage rebuilding, electrical circuit diagrams, and servo pressure testing protocols used in professional field servicing.

Model Covers:

Volvo EC35 – Compact Excavator (shared references with EC45 for compatible parts only)

File Format: PDF

Size: 14.61 MB

No. of pages: 556

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase

📑 Table of Contents Overview:

Engine Servicing & Fuel System

• Valve clearance adjustments, compression pressure inspection, fuel pump & injector assembly
• Fuel injection pump calibration, nozzle leakage test, thermostat and coolant circuit servicing
• Idle speed tuning, crankshaft removal, cylinder head repair and complete engine removal steps

Electrical & Starter System

• Generator disassembly, brush and field coil inspection, glow plug performance and resistance checks
• Complete electrical diagrams (2-part), including color codes, relay charts, and fuse assignments
• Starter teardown with solenoid testing, field coil measurements, and ignition relay troubleshooting

Hydraulic Circuit Calibration & Valve Systems

• Hydraulic diagrams: boom, dipper, bucket, slewing, dozer blade, offset and travel system circuits
• Valve block disassembly, relief valve pressure adjustment, pilot pressure and LS/FR test routines
• Servo hydraulic system analysis, flow capacity verification for breaker and dipper arm cylinders

Frame, Tracks, Undercarriage & Superstructure

• Track tensioning device calibration, rubber track removal, sprocket/roller/idler inspection and fitting
• Cabin removal/installation, platform lifting, fan and weather roof electrical routing
• Travel gear disassembly, brake disc service, axial piston motor diagnostics and bearing replacement

Performance Measurements & Maintenance Charts

• Travel deviation tracking, cylinder creep test, swing overtravel measurement and torque specs
• Daily to 3000h maintenance instructions, fuel/oil/filter schedules, and hydraulic system flushing
• Special tools index and maintenance standards per serial number

This Volvo EC35 Compact Excavator Manual is a field-proven reference for diagnostics, full component repair, and hydraulic-electrical system synchronization across all subassemblies.