MASSEY FERGUSON MF 5400 SERIES Tractor Service Manual

The Massey Ferguson MF 5400 Series Tractor Service Manual covers models MF 5425, MF 5435, MF 5445, MF 5455, MF 5460, and MF 5465. This manual provides detailed instructions for the maintenance, troubleshooting, and repair of these tractors. It includes comprehensive information on the engine, transmission, hydraulic system, electrical components, and operator controls. With step-by-step procedures and detailed diagrams, this manual is an essential tool for technicians to ensure optimal performance and reliability of the MF 5400 series tractors.

DOWNLOAD NOW MASSEY FERGUSON MF 5400 SERIES Model MF 5425, MF 5435, MF 5445, MF 5455, MF 5460, MF 5465 TRACTOR SERVICE MANUAL (3378545M1)

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No. of pages: 886

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📑 Table of Contents:

- Return to the book list
- Contents
- 01 - Introduction - Spécifications
- 01A01 - Introduction
- A . Using the manual
- B . Specifications
- C . Ground speed
- D . General dimensions
- E . Capacities
- F . Conversion tables
- G . Locking compounds and sealants
- 03 - Engine
- 03A01 - Perkins engine - General
- A . Introduction
- B . Specifications and standards concerning fuel, oil and coolant
- C . Main characteristics
- 05 - Gearbox
- 05A02 - General - GBA20 with Power Shuttle Operation
- A . General
- B . Construction and description
- C . Operation
- D . Specifications of the GBA20 transmission assembly with Power Shuttle
- 05B01 - GBA20 input unit with mechanical reverse shuttle
- A . General
- B . Removing and refitting the input unit
- C . Service tools
- 05B02 - Input unit - GBA20 with Power Shuttle
- A . General
- B . Preliminary operations
- C . Removal
- D . Refitting
- E . Adjusting the progressivity sensor
- F . Final operations
- G . Service tools
- 05C01 - GBA20 mechanical reverse shuttle
- A . General
- B . Operation
- C . Preliminary operations
- D . Disassembling and reassembling the reverse shuttle
- E . Shimming the secondary shaft
- F . Final operations
- 05C02 - GBA20 Power Shuttle
- A . General
- B . Removing and refitting the forward clutch
- C . Disassembling and reassembling the forward clutch
- D . Shimming the forward clutch
- E . Disassembling and reassembling the reverse clutch
- F . Disassembling and reassembling the driving pinion - Shimming the shaft
- G . Service tools
- 05D02 - GBA20 Speedshift with Power Shuttle
- A . General
- B . Operation
- C . Preliminary operations
- D . Removing and disassembling the front cover
- E . Removing, splitting and disassembling the planet carrier assembly
- F . Disassembling the hydraulic cover
- G . Assembling the planet carrier
- H . Refitting the hydraulic cover
- I . Assembling the planet carrier
- J . Assembling and refitting the front cover
- K . Final operations
- 05E02 - Selector cover - GBA20 with Power Shuttle
- A . General
- B . Operation
- C . Removing and refitting the cover
- D . Disassembling and reassembling the selector mechanisms
- E . Fitting and adjusting the gear linkage
- 05F01 - GBA20 selector rails with mechanical reverse shuttle
- A . General
- B . Servicing guide
- C . Creeper fork
- D . Hare / Tortoise fork and lock- 1st /2nd - 3rd / 4th fork assembly and selector rail
- E . Mechanical reverse shuttle selector - Fork and selector rail
- F . Service tools
- 05F02 - GBA20 selector rail with Power Shuttle
- A . General
- B . Servicing guide
- C . Creeper fork
- D . Hare / Tortoise fork and lock- 1st /2nd - 3rd / 4th fork assembly and selector rail
- E . Service tools
- 05G02 - GBA20 output shaft with Power Shuttle
- A . General
- B . Preliminary operations
- C . Removing and refitting the selector rail and the forks
- D . Removing, refitting and shimming the shaft
- E . Final operations
- 05H02 - GBA20 mainshaft with Power Shuttle
- A . General
- B . Preliminary operations
- C . Disassembling and reassembling the shaft
- D . Final operations
- E . Service tools
- 05I02 - GBA20 layshaft with Power Shuttle
- A . General
- B . Preliminary operations
- C . Removing and refitting the shaft and pinion assembly
- D . Removing and refitting pinions
- E . Replacing the taper roller bearings and the layshaft
- F . Shimming the pinions
- G . Shimming the shaft
- H . Final operations
- I . Service tool
- 05J01 - GBA20 Creeper unit
- A . General
- B . Operation
- C . Removing the creeper unit and the ring gear
- D . Removing the planet carrier
- E . Reassembling the planet carrier, refitting the ring gear and the unit
- F . Final operations
- G . Adjusting the control
- 06 - Rear axle
- 06A01 - General - GPA20 operation
- A . General
- B . Centre housing assembly
- 06B01 - GPA20 Normal Duty Trumpet housings
- A . General
- B . Trumpet assembly
- C . Planet carrier
- D . Bearings and seals
- E . Preloading the axle shaft bearings
- F . Replacing a lug stud
- 06B02 - GPA20 Heavy Duty Trumpet housings
- A . General
- B . Trumpet assembly
- C . Planet carrier
- D . Bearings and seals
- E . Preloading the axle shaft bearings
- F . Replacing a wheel stud
- 06C01 - GPA20 brake piston
- A . General
- B . Disassembly
- C . Reassembly
- 06D01 - GPA20 handbrake unit and control
- A . General
- B . Operation
- C . Disassembly
- D . Reassembly
- E . Assembling and adjusting the control
- 06E01 - GPA20 differential
- A . General
- B . Removing the left-hand flange and differential lock assembly
- C . Disassembling and reassembling the differential lock assembly
- D . Refitting the left-hand flange and the differential lock assembly
- E . Removing the differential assembly
- F . Disassembling the differential assembly and the ring gear
- G . Removing and disassembling the drive pinion
- H . Reassembling the ring gear and differential assembly
- I . Adjusting the bevel gear distance, refitting and shimming of the drive pinion
- J . Refitting and shimming of the differential assembly
- K . Adjusting and checking the backlash
- L . Service tools
- 06F01 - GPA20 hitch / Linkage
- A . General
- B . Removal
- C . Disassembly
- D . Reassembly
- E . Refitting
- F . Rear Hitch
- G . Presentation of the hitch
- H . Disassembling and reassembling a lift ram
- 06G01 - GPA20 hitch hooks
- A . General
- B . Presentation of the different hitch hooks
- C . Adjusting automatic hook tie-rods and controls
- D . Operating principle of the Dromone retractable hook
- 06H01 - GPA20 rear wheels / hubs
- A . General
- B . Description of rear axle wheel assembly
- C . Changing wheel track spacing
- D . Replacing a wheel stud
- 07 - Power take off
- 07A01 - General - GPA20 operation
- A . General
- B . Existing power take-off types
- 07B01 - Intermediate shaft - Driving pinions - GPA20 brake
- A . General
- B . Operation
- C . 2-speed PTO (without shimming)
- D . 2-speed PTO (with shimming)
- E . 4-speed economy PTO (without shimming)
- F . 4-speed LSPTO (with shimming)
- G . Assembling and adjusting the 4-speed LSPTO control
- 07C01 - GPA20 removable shaft
- A . General
- B . Replacing the 540 or 1000 rpm shaft
- C . Removing and refitting the rear bearing
- D . Disassembling and reassembling the rear bearing
- E . Disassembling and assembling the 540 and 1000 rpm pinions and the front bearing
- 07D01 - GPA20 shiftable shaft
- A . General
- B . Layout of components and different versions
- C . Removing and refitting the rear bearing
- D . Disassembling and reassembling the rear bearing
- E . Disassembling and reassembling the pinions (540 and 1000 rpm) and the front shaft bearing
- F . Controls
- G . Flange shaft
- H . Shaft with reinforced sealing
- 07E01 - GPA20 - GSPTO
- A . General
- B . Operation
- C . Disassembling the power take off (2WD version)
- D . Reassembling the power take off (2WD version)
- E . Disassembling the power take off (4WD version)
- F . Reassembling the power take off (4WD version)
- G . Assembling and adjusting the control
- 08 - Front axle
- 08A01 - General
- A . General description
- B . Characteristics and dimensions
- C . Product identification
- 08E01 - GPA20 multidisc 4WD clutch
- A . General
- B . Operation
- C . Removing the clutch assembly
- D . Disassembling the clutch
- E . Reassembling the clutch
- F . Refitting the clutch assembly
- G . Locally made tools
- 09 - Hydraulics
- 09A01 - Description of circuit open centre 57 l/mn
- A . General
- B . Low flow rate, low pressure circuit
- C . Layout of main components of Power shuttle and Speedshift circuit
- D . Layout of main components of Mechanical reverse shuttle Speedshift circuit
- E . High flow rate, high pressure circuit
- F . Diagram of mechanical reverse shuttle Speedshift
- G . Diagram of Power shuttle Speedshift
- 09B01 - Right-hand cover - 57 l/min Open Centre
- A . General
- B . Identification of channels and ports
- C . Removing and refitting the cover
- D . Disassembling and reassembling the high pressure valve
- E . Disassembling and reassembling the cover
- F . Removing and refitting the pump
- G . Disassembling and reassembling the pump
- H . Adjusting the engine speed sensor
- 09C01 - Left-hand cover - 57 l/min Open Centre
- A . General
- B . Removing - Refitting
- 09D01 - Trailer braking - Open centre
- A . General
- B . Removing and refitting the brake spool valve
- C . Operation, trailer brakes released and partial braking
- D . Partial and maximum trailer braking
- E . Version without trailer braking
- 09E01 - Auxiliary spool valve
- A . General
- B . Layout of channels and ports
- C . Operating and adjusting the flow divider
- D . Removing and refitting spool valves
- E . 3-position spool valve, SA / DA with spring loaded return to neutral
- F . 3-position spool valve, SA / DA with automatic return to neutral
- G . 3-position SA / DA spool valve with non-return valve and automatic return
- H . 4-position DA spool valve, with automatic return to neutral and floating position
- I . Fitting and adjusting a control cable
- 09F01 - Lift control spool valve - Open Centre
- A . General
- B . Layout of components and identification of ports
- C . Neutral position
- D . Lifting position
- E . Lowering position
- F . Shock valve
- G . Removing and refitting the spool valve
- 09H01 - 17 bar - 5 bar and 1.5 bar valves - Open centre
- A . General
- B . Description of the 17 bar low pressure valve
- C . Removing - refitting and disassembling - reassembling the 17 bar valve
- D . Adjusting the 17 bar valve
- E . Operation of the cooling system
- F . Assembling the 5 bar valve
- G . Description of the 1.5 bar lubricating valve
- H . Removing - refitting and disassembling - reassembling the 1.5 bar valve
- 09I01 - Unassisted brake master cylinders
- A . General
- B . Layout of hydraulic lines
- C . Practical servicing advice
- D . Single circuit master cylinders (without trailer brake)
- E . Double circuit master cylinders (with trailer brake)
- F . Adjusting brake pedals
- G . Bleeding the main brake circuit
- H . Bleeding the trailer brake circuit
- 09I02 - Assisted brake master cylinders
- A . General
- B . Layout of hydraulic lines
- C . Practical servicing advice
- D . Brake master cylinders
- E . FTE valve
- F . Adjusting brake pedals
- G . Bleeding the main brake circuit
- H . Bleeding the trailer brake circuit
- 09J01 - GBA20 Power Shuttle control unit
- A . General
- B . Presentation of control unit and hydraulic lines
- C . Power Shuttle control
- D . Speedshift control
- E . Explanation of Speedshift ratios
- F . Removing - Refitting the control unit
- 09K01 - 57 l/min Open Centre tests
- A . General
- B . High flow rate circuit
- C . Low flow rate circuit
- 10 - Electrical equipment
- 10A01 - Fuse box and relays
- A . Fuse box
- B . Relays - Europe
- C . Relays - North America
- D . Relays - Germany
- 10A02 - GBA20 electronic equipment
- A . General
- B . Cab equipment
- C . Engine equipment
- D . Transmission
- E . Bulb types
- F . Lighting
- G . Calculator supply
- 11 - Electronics
- 11B10 - AUTOTRONIC 5 - Description
- A . General
- B . Autotronic 5 status flowcharts
- C . Autotronic 5 connector pin allocation
- D . Automatic responses of the Autotronic 5
- E . Power Shuttle principles
- GUF511 - AUTOTRONIC 5 - PowerShuttle - Programming and setting parameters
- A . Programming
- B . Setting parameters
- GUF512 - AUTOTRONIC 5 - PowerShuttle - Tests and diagnostics
- A . Autotronic 5 statuses
- B . Gearbox function
- C . Power Take-Off function
- GUF513 - AUTOTRONIC 5 - PowerShuttle - Error codes
- A . Reading error codes
- B . List of error codes
- C . Analysing components and their error codes
- D . Analysing other error codes
- GUF514 - AUTOTRONIC 5 - PowerShuttle - Calibration and adjustments
- A . Calibrating the Power Shuttle
- B . Adjusting the Power Shuttle progressive shifting
- C . Adjusting the manoeuvring pedal
- D . Calibrating the (manoeuvring) clutch pedal
- GUF515 - AUTOTRONIC 5 - PowerShuttle - Electrical diagrams
- A . General
- B . Electrical diagrams
- C . Layout of components
- 11C10 - ELECTRONIC LINKAGE - Description
- A . Description
- B . Console
- C . Electronic calculator EHRB connector pin allocation
- 11C12 - ELECTRONIC LINKAGE - Tests and diagnostics
- A . Electronic Linkage component testing and diagnostics
- 11C13 - ELECTRONIC LINKAGE - Error codes
- A . Reading error codes
- B . List of error codes
- C . Analysing components and their error codes
- 11C14 - ELECTRONIC LINKAGE - Adjustment
- A . Adjusting the position sensor
- 11C15 - ELECTRONIC LINKAGE - Electrical diagrams
- A . General
- B . Electrical diagrams

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