JOHN DEERE 9560 AND 9660 COMBINES (REPAIR) SERVICE MANUAL (TM2161)

This service manual is a comprehensive guide for the maintenance and repair of JOHN DEERE 9560 and 9660 Combines (TM2161). Designed for professional mechanics and workshop use, the manual contains detailed technical information, step-by-step repair procedures, and clear illustrations to ensure accurate diagnostics and reliable repairs. It is an essential tool for maintaining peak performance and extending the service life of these combines, which are known for their powerful engines, efficient threshing, and separation systems. With advanced technology and modern hydraulics, these combines provide superior productivity, operator comfort, and exceptional performance across various crop conditions.

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📑 Table of Contents:

- Section 10: General
- Group 05: Safety
- Recognize Safety Information
- Understand Signal Words
- Handle Fluids Safely—Avoid Fires
- Prevent Battery Explosions
- Handling Batteries Safely
- Prepare for Emergencies
- Prevent Acid Burns
- Handle Agricultural Chemicals Safely
- Avoid High-Pressure Fluids
- Service Accumulator Systems Safely
- Wait Before Opening High-Pressure Fuel System
- Park Machine Safely
- Support Machine Properly
- Wear Protective Clothing
- Work in Clean Area
- Service Machines Safely
- Work In Ventilated Area
- Illuminate Work Area Safely
- Replace Safety Signs
- Use Proper Lifting Equipment
- Remove Paint Before Welding or Heating
- Avoid Heating Near Pressurized Fluid Lines
- Service Tires Safely
- Avoid Harmful Asbestos Dust
- Practice Safe Maintenance
- Construct Dealer-Made Tools Safely
- Use Proper Tools
- Dispose of Waste Properly
- Use Adequate Service Facilities
- Live With Safety
- Group 10: Specifications
- Operating Speeds
- Ground Speeds (Fast Idle) Two Speed Four Wheel Drive
- Turning Radius
- Specifications - 9560 Combine
- Specifications - 9660 Combine
- Dimensions
- Dimension Reference Points
- Unified Inch Bolt and Screw Torque Values
- Metric Bolt and Screw Torque Values
- Face Seal Fittings Assembly and Installation—All Pressure Applications
- Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
- Metric Face Seal Fitting Torque Chart—High Pressure Applications
- SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
- SAE Face Seal Fitting Torque Chart—High Pressure Applications
- Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
- SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
- SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
- External Hexagon Port Plug Torque Chart
- Sealants and Adhesives Cross-Reference Chart
- Prevent Hydraulic System Contamination
- Check Oil Lines and Fittings
- Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
- Group 15: Tune Up and Adjustment
- Tune-Up and Adjustment
- Care and Maintenance of Belts
- Defective Belts
- Group 20: Fuels and Lubricants
- Diesel Fuel
- Heavy Duty Diesel Engine Coolant
- Storing Fuel
- Supplemental Coolant Additives
- Liquid Coolant Conditioner
- Diesel Engine Oil
- Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
- Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator
- Grease
- Lubricant Storage
- Alternative and Synthetic Lubricants
- Section 20: Engine
- Group 05: Remove and Install Engine
- Essential or Recommended Tools
- Specifications
- 6068 John Deere Engine Repair—(9560 Combine)
- 6081 John Deere Engine Repair—(9660 Combines)
- Remove Engine
- Install Engine
- Group 10: Lower Engine Repair
- Remove and Install Engine Oil Pan Access Sheet
- Group 15: Cooling System
- Service Equipment and Tools
- Specifications
- 6068 John Deere Engine Repair—(9560 Combine)
- 6081 John Deere Engine Repair—(9660 Combines)
- Remove and Install Rotary Screen
- Remove and Install Rotary Screen Drive
- Remove and Install Rotary Screen Idler Arm and Sheaves
- Adjusting Rotary Screen Knife Comb
- Remove Radiator
- Install Radiator
- Test Radiator
- Test Radiator Cap
- Replace Thermostat
- Repair or Replace Water Pump
- Section 30: Fuel and Air System
- Group 05: Air Intake System
- Other Material
- Specifications
- John Deere Engine Repair
- Remove and Install Turbocharger
- Remove and Install Charge Air Cooler
- Cleaning the Charge Air Cooler
- Remove and Install Air Cleaner Filters
- Group 10: Diesel Fuel System
- Other Material
- Specifications
- Bleeding Engine Fuel Filter 6.8 L
- Bleeding Fuel System 8.1 L (S.N. —705331)
- Bleeding Fuel System 8.1 L Dual Filter System (S.N. 705332— )
- Remove and Install Fuel Return Line Regulator 9560 (S.N.—710200), 9660 (S.N. —710300)
- Remove Fuel Tank
- Install Fuel Tank
- Remove and Install Fuel Level Sensor
- Remove and Install Fuel Tank Strainer
- Replace Cold Weather Starting Aid Can
- Remove and Install Cold Weather Starting Aid
- Section 40: Electrical System
- Group 05: Batteries
- Essential or Recommended Tools
- Prevent Battery Explosions
- Handling Batteries Safely
- Prevent Damage to Electrical Systems
- Checking Electrolyte Specific Gravity
- Battery Replacement
- Remove and Install Batteries
- Connecting Booster Batteries
- Charging Batteries
- Connecting Battery Cables
- Group 10: Harness and Connector Repair
- Essential or Recommended Tools
- Other Material
- Use Electrical Insulating Compound
- Using High-Pressure Washers
- Electrical System Visual Inspection
- Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
- Electrical Connector / Wiring Harness Handling and Repair
- Repair Procedure R-A
- Repair Procedure R-B
- Repair Procedure R-C
- Repair Procedure R-D
- Repair Procedure R-E
- Repair Procedure R-F
- Repair Procedure R-G
- Repair Procedure R-I
- Repair Procedure R-J
- Repair Procedure R-K
- Repair Procedure R-M
- Repair Procedure R-N
- Repair Procedure R-AE
- Group 15: Wiring Harness Routing
- Replace Harness
- Cab Main Wiring Harness (S.N. —715100)
- Cab Main Wiring Harness (S.N. 715101—)
- Auxiliary Cab Main AUTOTRAC Wiring Harness
- Left-Hand Main Wiring Harness
- Right-Hand Main Wiring Harness
- Engine Wiring Harness
- Group 20: Fuses, Circuit Breakers and Relays
- Specifications
- Basic Operation
- Power Distribution Board System Basic Description
- Circuit Board Replacement
- Relays
- Power Distribution Board Relay Identification
- 9560 Engine Compartment Relay Panel Fuse Identification
- 9660 Engine Compartment Relay Panel Fuse Identification
- 9560 Engine Compartment Relay Panel Relay Identification
- 9660 Engine Compartment Relay Panel Relay Identification
- Glow Plug Fuse
- Diagnostic System Fuse For Glow Plugs
- Group 25: Lighting
- Safety Rules When Replacing Halogen Bulbs
- Bulb Part Numbers
- Cab Head Light Bulb Replacement and Adjustment (S.N. —715100)
- Cab Head Light Bulb Replacement and Adjustment (S.N. 715101—)
- Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional) (S.N. —715100)
- Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional) (S.N. 715101—)
- Remove and Install High Intensity Discharge (HID-Xenon) Ballasts (S.N. 715101—)
- Auxiliary Field, Access Door, Rear Discharge, Grain Tank and Unloading Auger Work Light Bulb Replacement
- Side Finder Light Bulb Replacement
- Tail Light Assembly Bulb Replacement
- Warning Light Bulb Replacement
- Cleaning Shoe Light Bulb Replacement
- Turn Signal and Maximum Tilt Indicator Light Bulb Replacement
- Dome and Console Light Bulb Replacement
- Warning Light Bulb Replacement
- COMMANDTOUCH Cornerpost Monitor Light Bulb Replacement
- Warning Display Panel Light Bulb Replacement
- Header Float Gauge (Optional) Bulb Replacement
- Group 30: Operators Station
- Other Material
- Specifications
- Instruments and Controls Identification
- Overhead Warning Display Panel
- Remove and Install Overhead Warning Display Panel
- Replace Overhead Warning Display Panel Circuit Board
- Remove and Install Light Panel Dimmer Switch
- Remove and Install Overhead Console Rocker Switches
- Remove and Install CLIMATRAK Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
- Remove and Install Radio
- Remove and Install Radio Speakers (S.N. —715100)
- Remove and Install Radio Speakers (S.N. 715101—)
- Remove and Install Radio Antenna (S.N. —715100)
- Remove and Install Radio Antenna (S.N. 715101—)
- Replace Cornerpost Main Circuit Board
- Remove Header Control Module
- Remove Performance Monitor and Digital Tachometer Module
- COMMANDTOUCH Console Controls
- Remove and Install COMMANDTOUCH Console
- Remove and Install Header and Separator Engage Switches
- Remove and Install DIAL-A-SPEED and Active Header Control Switches
- Remove and Install Backlight Bulbs for DIAL-A-SPEED and Active Header Control Switches
- Remove and Install COMMANDTOUCH Console Membrane Switches
- Remove and Install COMMANDTOUCH Console Circuit Board
- Replace Neutral Safety Switch
- Replace Mini Harness
- Remove and Install Multi-Function Handle
- Remove and Install Start Switch
- Remove and Install Starting Aid Switch
- Remove and Install Turn Signal/Side Finder Light Switch
- Remove and Install Horn Switch
- Remove and Install Remote Mirrors (Optional)
- Remove and Install Remote Mirror Switch (S.N. —715100)(Optional)
- Remove and Install Remote Mirror Switch (S.N. 715101—)(Optional)
- Group 35: Sensors and Switches
- Other Material
- Specifications
- Shaft Speed Sensor Locations
- Remove and Install Ground Speed Sensor
- Remove and Install Conveyor Auger, Tailings Elevator, Grain Elevator and Straw Walker Crankshaft
- Remove and Install Cleaning Fan, Cylinder Speed and Feeder House Backshaft Speed Sensors
- Remove and Install Straw Chopper Sensor
- Remove and Install Full Grain Tank Sensor
- Remove and Install Tailings Sensor
- Remove and Install (Shoe/Separator) VISIONTRAK VisionTrak is a trademark of Deere & Company Sensors
- Remove and Install Header Height and Lateral Tilt Control Sensors
- Remove and Install Coolant Temperature Sensor
- Remove and Install Fuel Level Sensor
- Remove and Install Park Brake Switch
- Remove and Install Air Filter Restriction Switch
- Remove and Install Engine Gear Case Temperature and Pressure Switches
- Remove and Install Hydro Charge Pressure Switch
- Remove and Install Hydraulic Reservoir Temperature Sensor
- Remove and Install Engine Oil Pressure Switch
- Remove and Install Service and Cleaning Shoe Light Switch
- Back-Up Alarm—Exploded View
- Group 40: Wiper
- Specifications
- Remove and Install Wiper Motor
- Adjust Windshield Wiper
- Remove and Install Windshield Washer (S.N. —715100)
- Remove and Install Windshield Washer (S.N. 715101—)
- Group 45: Alternator
- Specifications
- John Deere Engine Accessories—Alternator Repair—Use CTM77
- Remove and Install Alternator
- Remove and Install Alternator Belt
- Remove and Install Voltage Regulator (185 Amp Leece-Neville)
- Group 50: Starting Motor
- Service Equipment and Tools
- John Deere Starting Motor Repair—Use CTM77
- Remove and Install Starting Motor
- Group 55: GREENSTAR Components
- Specifications
- Remove and Install GREENSTAR Mass-Flow Sensor
- Remove and Install GREENSTAR Moisture Sensor
- Disassemble and Assemble GREENSTAR Moisture Sensor
- Remove and Install GREENSTAR Moisture Sensor Actuator
- Remove and install GREENSTAR Moisture Sensor Circuit Board
- Disassemble and Assemble Position Receiver
- Remove and Install Position Receiver
- Section 50: Power Train Repair
- Group 05: Transmission and Differential
- Other Material
- Specifications
- Remove and Repair Shifter Forks and Shifter Cam
- Install Shifter Forks and Shifter Cam
- Remove and Install Transmission Lube Pump
- Remove and Install Suction Screen
- Remove Transmission
- Transmission Components
- Transmission Recondition
- Disassemble and Repair Transmission
- Assemble Transmission
- Install Transmission
- Remove and Install Gearshift Lever and Linkage
- Adjust Gearshift Linkage
- Group 10: Single Reduction Final Drive
- Essential or Recommended Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Remove and Install Final Drive
- Disassemble and Assemble Final Drive
- Adjust Spindle Bearing (Preferred Method)
- Adjust Spindle Bearing (Alternate Method)
- Group 15: Hydrostatic System
- Essential or Recommended Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Serial Number Plate
- Clean Hydrostatic Motor and Pump
- Flushing the Hydrostatic System
- Remove and Install Hydrostatic Motor
- Disassemble Hydrostatic Motor
- Inspect Parts
- Lack of Lubrication
- Abrasive Contamination
- Cavitation
- Over Speeding
- Inspect Shaft Seal
- Inspect Thrust Plate
- Inspect Fixed Swashplate
- Inspect Piston Slipper
- Inspect Piston Retainer
- Inspect Cylinder Block
- Inspect Bearing Plate
- Inspect Valve Plate
- Inspect Bearing and Race
- Inspect Servo Piston
- Inspect Drive Shaft
- Replace Cylinder Block Spring
- Assemble Motor
- Remove and Install Motor Valve Block (Manifold)
- Repair Motor Valve Block
- Remove Hydrostatic Pump
- Disassemble Hydrostatic Drive Pump
- Assemble Hydrostatic Drive Pump
- Replace High-Pressure Line Center Pivot O-Rings
- Disassemble and Assemble End Cover
- Repair Displacement Control Valve
- Install Hydrostatic Pump
- Remove and Install Charge Pump
- Repair Charge Pump
- Remove and Install Hydrostatic Control Cable
- Adjust Displacement Control Valve Neutral
- Start-Up Procedure After Hydrostatic System Repair
- Group 20: Cam Lobe Motor
- Essential or Recommended Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Flushing Cam Lobe Motors
- Remove Cam Lobe Motor
- Install Cam Lobe Motor
- Remove and Install Cam Lobe Motor Control Valve
- Disassemble and Assemble Cam Lobe Motor Control Valve
- Remove and Install Steering Yoke
- Disassemble and Assemble Pivot Pins, Bushings, and Seals
- Remove and Install Solenoid Valve and Valve Block
- Remove and Install Displacement Control Valve
- Remove and Install Cam and Piston Carrier
- Remove and Install Stack Valve Seals
- Remove and Install Axle Bearings and Seals—Style A
- Remove and Install Axle Bearings and Seals—Style B
- Group 25: Tires and Wheels
- Essential or Recommended Tools
- Service Equipment and Tools
- Specifications
- Service Tires Safely
- Care and Service of Tires
- Using Liquid Weight
- Jacking Locations
- Remove and Install Tire
- Drive Wheel Bolt Torque
- Dual Wheels Bolt Torque
- Rear Wheel Bolt Torque
- Final Drive Identification
- Install Axle Extension Tubes
- Install Dual Wheels and Truss Rod
- Remove and Install Ladder Landing Extension
- Section 60: Power Steering and Brakes
- Group 05: Steering
- Essential or Recommended Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Remove Steering Valve
- Steering Valve
- Disassemble Steering Valve
- Assemble Steering Valve
- Install Steering Valve
- Electro-Hydraulic Steering Valve
- AUTOTRAC Flowmeter
- Steering Column Components
- Disassemble And Assemble Steering Column
- Replace Telescoping Shaft Bearings
- Remove and Install Steering Cylinder
- Remove and Install Steering Tie Rod
- Toe-In Adjustment
- Remove and Install Rear Spindle Assembly—Non-powered Standard Duty
- Disassemble and Assemble Rear Spindle Assembly—Non-Powered Standard Duty
- Remove and Install Rear Spindle Assembly—Non-Powered Heavy Duty
- Disassemble and Assemble Rear Spindle Assembly—Non-Powered Heavy Duty
- Remove and Install Rear Axle Pivot Bushing
- Rear Axle Adjustment
- Group 10: Brakes
- Service Equipment and Tools
- Other Material
- Specifications
- Deglazing Brake Linings
- Remove Brake Drum
- Remove Brake Shoe—Standard Duty
- Repair Brakes—Standard Duty
- Assemble Brakes—Standard Duty
- Remove Brake Shoe—Heavy Duty
- Repair Brakes—Heavy Duty
- Assemble Brakes—Heavy Duty
- Install Brake Drum
- Adjust Brake Shoe-to-Drum Clearance
- Remove and Install Master Cylinder
- Disassemble and Assemble Master Cylinder (Double Bleed Screw)
- Brake Fluid Reservoir
- Adjusting Master Cylinder
- Bleeding Brake System—Double Bleed Screw
- Remove and Install Slave Cylinders
- Disassemble and Assemble Slave Cylinder
- Disassemble and Assemble Brake Pedals
- Disassemble and Assemble Parking Brake Pedal
- Adjust Park Brake Pedal
- Section 70: Hydraulic Repair
- Group 05: Hydraulic Reservoir
- Service Equipment and Tools
- Other Material
- Specifications
- Remove and Install Reservoir
- Flushing the Hydraulic System
- Flushing the Reel/Belt Pickup Drive System
- Start-Up Procedure After Hydrostatic System Repair
- Group 10: Hydraulic Pumps
- Essential or Recommended Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Remove Main Hydraulic Pump
- Main Hydraulic Pump
- Disassemble Main Hydraulic Pump
- Assemble Main Hydraulic Pump
- Install Main Hydraulic Pump
- Remove and Install Reel/Belt Pickup Pump Drive
- Disassemble and Assemble Reel/Belt Pickup Pump Drive
- Remove Chaff Spreader Pump
- Reel/Belt Pickup and Chaff Spreader Pump
- Disassemble Reel/Belt Pickup and Chaff Spreader Pump
- Assemble Reel/Belt Pick-Up and Chaff Spreader Pump
- Install Chaff Spreader Pump
- Group 15: Hydraulic Valves
- Service Equipment and Tools
- Specifications
- Remove and Install Hydraulic Valve Stack
- Disassemble and Assemble Hydraulic Valve Stack
- Remove and Install Active Header Height Control Valve
- Disassemble and Assemble Active Header Height Control Valve
- Solenoid Control Relief Valve Module
- Header Lift Valve Module
- Reel Lift, Variable Speed Feeder House and Threshing Speed Valve Module
- Electro-Hydraulic Feeder House Reverser Valve—General Information
- Remove and Install Electro-Hydraulic Feeder House Reverser Valve and Hoses
- Disassemble Electro-Hydraulic Feeder House Reverser Valve
- Two-Way Reel Lift and Variable Speed Feeder House Valve Module
- Threshing Speed Valve Module
- Auger Swing Valve Module
- Reel Fore/Aft Valve Module
- CONTOUR MASTER (Header Tilt) Valve Module
- Hydraulic Solenoid Control Valve Leakage Repair
- Replacing Pilot Solenoid Assemblies
- Replacing Pilot Sleeve O-Rings
- Remove and Install Chaff Spreader Flow Control Valve
- Disassemble and Assemble Chaff Spreader Flow Control Valve
- Remove Reel/Belt Speed Flow Control Valve
- Disassemble and Assemble Reel/Belt Speed Flow Control Valve
- Install Reel/Belt Speed Flow Control Valve
- Feeder House Multi-Coupler Valve Identification
- Disassemble, Inspect and Assemble Feeder House Multi-Coupler
- Group 20: Hydraulic Cylinders
- Specifications
- Remove and Install Header Lift Cylinder
- Disassemble and Assemble Header Lift Cylinder
- Remove and Install Unloading Auger Swing Cylinder
- Disassemble and Assemble Unloading Auger Swing Cylinder
- Adjust Unloading Auger Swing Cylinder Eyebolt
- Adjust Unloading Auger Support Stud
- Remove and Install Unloading Auger Drive Cylinder
- Unloading Auger Drive Cylinder Adjustment
- Group 25: Motors
- Remove and Install Chaff Spreader Motor
- Group 30: Accumulator
- Service Equipment and Tools
- Specifications
- Accumulator (General Information)
- Accumulator Lock-Out
- Remove Accumulator
- Install Accumulator
- Charge Accumulator
- Charging an Accumulator With Over 1000 Hours of Combine Operation
- Accumulator Precharge Pressure
- Additional Precharge Information
- Repair Shut-Off Valve
- Replace Header Float Gauge
- Adjust Header Drop Rate
- Section 80: Separator Shell
- Group 05: Gull Wing Doors
- Other Material
- Remove and Install Gull Wing
- Composite Panel Repair
- Group 10: Cleaning Fan Shields
- Specifications
- Cleaning Fan Shield Adjustment
- Install Bevel Gear Cover and Axle Shield
- Group 15: Rear Hood
- Specifications
- Remove and Install Lower Hood Panels
- Remove and Install Rear Hood
- Section 90: Operator Station Repair
- Group 05: Air Conditioning System (R134a)
- Essential or Recommended Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Service Parts Kits
- Hose and Tubing O-Ring Connection Torques
- Discharge and Recovery of Air Conditioning Refrigerant
- Remove and Install Compressor
- Test Volumetric Efficiency
- Leak Testing The Air Conditioning System With Dye
- Test Shaft Seal Leakage
- Disassemble and Assemble Compressor Clutch
- Check Clutch Hub Clearance
- Inspect Compressor Manifold
- Disassemble, Inspect, and Assemble Compressor
- Remove and Install Compressor Relief Valve
- System Information
- Flush Air Conditioning System
- Purge Air Conditioning System
- Evacuate Air Conditioning System
- Compressor Oil Information
- Determine Correct Oil Charge
- Check Refrigerant Oil Charge
- Charge Air Conditioning System
- Group 10: System Components
- Essential or Recommended Tools
- Other Material
- Air Conditioning System With Precleaner (General Information)
- Remove and Install Receiver/Dryer
- Replace Blower Motor
- Replace Recirculator Motor Drive Module
- Replace Heater Control Valve
- Remove Condenser
- Repair Condenser
- Install Condenser
- Replace Evaporator
- Remove and Install Evaporator Temperature Sensor
- Replace Low Pressure Switch
- Replace High Pressure Switch
- Replace Air Temperature Sensors
- Group 15: Cab
- Specifications
- Remove and Install Cab Windshield—Style A
- Remove and Install Cab Windshield—Style B
- Remove Cab
- Install Cab
- Replace Rear Window
- Remove and Install Cab Roof—Style A
- Remove and Install Cab Outer Roof—Style B
- Remove and Install Cab Inner Roof—Style B
- Remove and Install Cab Headliner—Style B
- Remove and Install Operator's Seat
- Remove and Install Armrest Control Pivot —Style A
- Remove and Install Armrest Control Pivot —Style B
- Disassemble and Assemble Armrest Control Pivot—Style A
- Remove and Install Operator Presence Switch
- Operator Seat—Exploded View
- Operator Seat Air Suspension Assembly—Exploded View
- Disassemble and Assemble Operator Seat Air Suspension Assembly
- Remove and Install Cab Door
- Disassemble and Assemble Cab Door
- Cab Door Latch Striker
- Section 110: Feeder House Repair
- Group 05: Conveyor
- Other Material
- Specifications
- Remove and Install Feeder House
- Adjust Feeder Conveyor Chain
- Remove and Install Conveyor Chain
- Measure Conveyor Chain Wear
- Removing Conveyor Chain Link
- Replace Conveyor Chain Slats
- Replace Conveyor Chain Wear Strips
- Adjust Drum Height
- Remove and Install Conveyor Drum
- Remove And Install Sub-Floor Assembly
- Remove and Install Front Wear Plates
- Single Point Latching Level Land—Exploded View
- Feed Plate Support—Exploded View
- Group 10: Top Shaft and Slip Clutch
- Other Material
- Specifications
- Remove and Install Top Shaft Slip Clutch
- Remove and Install Top Shaft Supports
- Disassemble and Assemble Top Conveyor Shaft
- Group 15: Feeder House Drives and Reverser Gear Case
- Other Material
- Specifications
- Remove and Install Variable Drive Countershaft
- Disassemble and Assemble Upper Variable Drive Countershaft
- Disassemble and Assemble Standard Capacity Fixed Speed Countershaft
- Backshaft Speed Sensor—Exploded View
- Remove and Install Variable Drive Sheaves and Cams
- Remove and Install Reverser Gear Case
- Feeder House Reverser Gear Case—Exploded View
- Disassemble and Assemble Feeder House Reverser Gear Case
- Disassemble and Assemble Reverser Gear Case Oil Pump
- Remove and Install Reverser Shift Piston
- Remove and Install Oil Cooler
- Remove and Install Backshaft
- Disassemble and Assemble Fixed Speed Drive Tightener
- Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides
- Feeder House Variable Speed Belt—Adjustment
- Feeder House Variable Speed—Belt Replacement
- Replace and Adjust Fixed Speed Feeder House Belt
- Remove and Install Feeder House Air Flow Dust Suppression
- Adjust Air Flow Drive Belt
- Remove and Replace Air Flow Drive Belt
- Group 20: CONTOUR MASTER Tilt Cylinder
- CONTOUR MASTERTilt Cylinder Hoses and Fittings
- Tilt Cylinder
- Remove and Install CONTOUR MASTER Tilt Cylinder
- Group 25: CONTOUR MASTER Tilt Frame
- Other Material
- Specifications
- Feeder House Shell, Wear Plates and Seal Location Drawings
- Tilt Beam and Closure Plates Location Drawings
- Remove and Install Tilt Frame
- Remove and Install Tilt Beam
- Lateral Tilt Beam with Single Point Latching—Exploded View
- Adjust Fore-Aft Turnbuckles
- Remove Fore-Aft Tilt Frame
- Install Fore-Aft Tilt Frame
- Section 120: Separator
- Group 05: Separator Repair
- Essential or Recommended Tools
- Other Material
- Specifications
- Remove and Install Rasp Bars
- Static Balance Cylinder
- Remove Threshing Cylinder
- Install Threshing Cylinder
- Check Concave Wear
- Remove Concave
- Install Concave
- Level Concave (Rasp Bar)
- Level Concave (Spike Tooth)
- Concave Position Sensor and Linkage
- Remove and Install Concave Position Sensor
- Remove and Install Concave Adjusting Motor
- Adjust Concave Adjusting Motor
- Disassemble and Assemble Beater
- Remove and Install Beater Shaft
- Group 10: Cylinder Drives
- Essential or Recommended Tools
- Other Material
- Specifications
- Check Cylinder Drive Runout
- Remove and Install Single Speed Extended Range Cylinder Drive Sheave
- Remove and Install Dual Range Cylinder Drive Gear Case
- Disassemble and Assemble Dual Range Cylinder Drive Gear Case
- Remove and Install Intermediate Cylinder Drive
- Repair Intermediate Cylinder Drive
- Remove and Install Intermediate Cylinder Drive Support
- Intermediate Cylinder Drive Upper Sheave—Exploded View
- Disassemble and Assemble Intermediate Cylinder Drive Upper Sheave
- Group 15: Straw Walkers and Crankshafts
- Essential or Recommended Tools
- Other Material
- Specifications
- All Walkers - Timing Procedure
- Remove and Install Straw Walker Bearings
- Remove and Install Rear Crankshaft
- Remove and Install Front Crankshaft
- Remove and Install Straw Walker Gear Case
- Disassemble and Assemble Straw Walker Gear Case
- Group 20: Straw Chopper, Straw Spreader and Chaff Spreader
- Service Equipment and Tools
- Other Material
- Specifications
- Wide Spread and Fine Cut Choppers
- Chopper Housing and Knife Bank
- Remove Straw Chopper
- Replace Chopper Blades (Regular Chopper)
- Replacing Fine Cut Chopper Blades (Optional)
- Replace Knife Section
- Remove Rotor Bearing
- Remove and Install Straw Chopper Jackshaft
- Straw Chopper Jackshaft—Exploded View
- Remove and Install Straw Chopper Idler Assembly
- Disassemble and Assemble Straw Spreader
- Remove and Install Chaff Spreader Pan
- Remove and Install Chaff Spreader
- Disassemble and Assemble Chaff Spreader— Dual Motor Type
- Chaff Spreader (Dual Motor) Hoses and Lines
- Position Chaff Spreader Vanes
- Group 25: Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
- Other Material
- Specifications
- Remove and Install Shoe Supply Augers
- Replace Shoe Supply Auger Wooden Bearings
- Remove and Install Shoe Supply Auger Drive Shaft
- Remove and Install Shoe Supply Auger Trough
- Remove Separator Drive Jackshaft
- Install Separator Drive Jackshaft
- Remove and Install Cleaning Fan Drive
- Fan Drive Speed Control
- Remove Cleaning Fan
- Install Cleaning Fan
- Remove and Install Cleaning Fan Housing
- Adjust Fan Speed Actuator
- Chaffer Extension—Exploded View
- Chaffer Frame—Exploded View
- Sieve Frame—Exploded View
- Remove Chaffer, Sieve and Frames
- Replace Shoe Frame Seals
- Install Chaffers, Sieve, and Frames
- Remove and Install Shaker Pan
- Remove and Install Shoe Pitman Arms
- Group 30: Tailings Elevator and Augers
- Specifications
- Disassemble Tailings Elevator and Augers
- Assemble Tailings Elevator and Augers
- Group 35: Primary Countershaft Gear Case
- Essential or Recommended Tools
- Other Material
- Specifications
- Remove and Install Primary Countershaft Gear Case
- Disassemble and Assemble Primary Countershaft Gear Case
- Remove and Install Primary Countershaft with Variable Sheave Assembly
- Remove and Install Beater Curtain
- Group 40: Header Electromagnetic Clutch
- Specifications
- Remove Header Electromagnetic Clutch
- Header Electromagnetic Clutch—Exploded View
- Install Header Electromagnetic Clutch
- Section 130: Grain Tank and Unloading System Repair
- Group 05: Grain Tank Cross Augers
- Specifications
- Remove and Install Grain Tank Cross Augers
- Group 10: Unloading Auger System Drives
- Specifications
- Replacing Unloading Auger Drive Belt
- Remove and Install Cross Auger Countershaft Hub and Shear Bolt
- Remove Unloading Auger Drive Countershaft
- Install Unloading Auger Drive Countershaft
- Aligning Unloading Auger Drive
- Unloading Auger Drive Cylinder Adjustment
- Replacing Unloading Auger Grain Saver Door
- Group 15: Vertical Unloading Auger and Lower Gear Case
- Essential or Recommended Tools
- Specifications
- Remove Vertical Auger Lower Gear Case And Vertical Auger
- Disassemble and Assemble Vertical Auger Lower Gear Case
- Install Vertical Auger and Vertical Auger Lower Gear Case
- Group 20: Horizontal Unloading Auger and Gear Case
- Essential or Recommended Tools
- Other Material
- Specifications
- Inspection of Horizontal Unloading Auger
- 17 Foot and 20 Foot Augers—Two Piece
- Remove Horizontal Auger
- Install Horizontal Auger
- Remove Horizontal Auger Gear Case
- Disassemble And Assemble Horizontal Unloading Auger Gear Case
- Install Horizontal Auger Gear Case
- Remove Horizontal Unloading Auger Tube
- Install Horizontal Unloading Auger Tube
- Remove and Install Unloading Auger Elbow
- Remove Horizontal Auger Elbow
- Install Unloading Auger Elbow
- Remove Unloading Auger Charge Housing
- Install Unloading Auger Charge Housing
- Group 25: Clean Grain Elevator and Loading Auger Gear Case
- Other Material
- Specifications
- Clean Grain Elevator Top Access Doors for Drives
- Adjust Clean Grain Elevator Chain
- Clean Grain Elevator Belt Replacement
- Remove and Install Clean Grain Loading Auger and Housing
- Disassemble and Assemble Clean Grain Loading Auger Housing
- Clean Grain Elevator Upper Shaft, Sprocket and Sheave
- Replace Clean Grain Loading Auger Bearing
- Remove Clean Grain Elevator
- Install Clean Grain Elevator
- Remove and Install Clean Grain Elevator Gear Case
- Disassemble and Assemble Clean Grain Elevator Gear Case
- Group 30: Grain Tank and Extensions
- Grain Tank Base
- Grain Tank
- Grain Tank Extensions
- Section 140: Engine Gear Case and Control Valve Repair
- Group 05: Engine Gear Case and Valve
- Essential or Recommended Tools
- Other Material
- Specifications
- General Information
- Remove and Install Engine Gear Case
- Engine Gear Case Specifications
- Disassemble and Assemble Separator Drive Wet Clutch
- Disassemble and Assemble Hydrostatic Gear Set
- Set Gear Position
- Preload Bearings
- Disassemble and Assemble Straw Chopper/Unloading System
- Set Separator Gear Position
- Preload Bearings
- Disassemble and Assemble Separator Drive
- Preload Separator Drive Bearings
- Set Separator Drive Gear Backlash
- Disassemble and Assemble Hydrostatic Pump Drive
- Preload Hydrostatic Pump Drive Bearings
- Set Hydrostatic Pump Drive Gear Backlash
- Disassemble and Assemble Oil Screen
- Disassemble and Assemble Oil Trough
- Disassemble and Assemble Dipstick Tube
- Remove and Install Filter
- Remove and Install Pressure Regulating Valve
- Disassemble and Assemble Pressure Regulating Valve
- Section 199: Dealer Fabricated Tools
- Group 05: Dealer Fabricated Tools
- DFRW20—Compressor Holding Fixture
- DFHXT1—Split Ring Tool

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