John Deere 825i XUV Gator Utility Vehicle Technical Manual (TM107119)

John Deere 825i XUV Gator Utility Vehicle Technical Manual (TM107119 APRIL 2011)

This advanced technical manual provides in-depth service, repair, and diagnostic procedures for the John Deere 825i XUV Gator Utility Vehicle. Engineered for utility and performance, this guide includes comprehensive coverage of gas engine components, power train mechanics, electrical schematics, and full vehicle diagnostics.

Model Covers:

This manual supports servicing for the following model:

John Deere 825i XUV Gator Utility Vehicle

Note: Specifications and procedures detailed in this manual are intended for certified technicians and service professionals with access to diagnostic equipment and tools.

File Format: PDF

Size: 43.45 MB

No. of pages: 434

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

Introduction

• Manual structure, machine identification, and serial number information

Safety

• Operator safety warnings, protective procedures, and system hazard alerts

Specifications and Information

• Detailed torque settings, component materials, service tools, and layout diagrams

Engine - Gas

• Valve train repair, piston servicing, sensor diagnostics, and camshaft operations
• Fuel and cooling system testing, throttle adjustments, oil pressure inspection

Electrical

• Wiring schematics, ECU pin locations, fault code diagnostics (DTCs), and lighting circuits
• Component testing, sensor operation theory, and troubleshooting flowcharts

Power Train

• Transmission repairs, differential and clutch assemblies, driveline component analysis
• Gearbox diagnostics and torque settings

Steering

• Suspension adjustment, rack centering, shaft replacement, and steering arm diagnostics

Brakes

• Brake fluid checks, caliper removal, master cylinder bleeding, rotor servicing

Miscellaneous

• Cooling system service, seat component replacement, battery removal, and hood installation
• OPS system, cargo box, and under-seat storage servicing procedures

This John Deere 825i XUV Gator Utility Vehicle Technical Manual is essential for technicians and mechanics involved in the detailed maintenance, inspection, and diagnostics of high-performance Gator utility vehicles in off-road and rugged field conditions.