JOHN DEERE 6100D 6110D 6115D 6125D 6130D & 6140D TRACTORS Service Manual (PN TM605019)

Maximize the performance and durability of your JOHN DEERE 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D TRACTORS with our detailed SERVICE MANUAL (PN TM605019). Whether you're performing routine maintenance or tackling more complex repairs, this manual is your go-to resource for all your tractor servicing needs. Packed with in-depth technical details, clear diagrams, and step-by-step procedures, it empowers you to troubleshoot, maintain, and repair your equipment efficiently. Designed for both professionals and those new to tractor maintenance, this guide ensures your John Deere tractor stays in top condition, helping you avoid expensive repairs and prolonging the life of your machinery.

DOWNLOAD NOW JOHN DEERE 6100D 6110D 6115D 6125D 6130D & 6140D TRACTORS SERVICE MANUAL (PN TM605019)

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📑 Table of Contents:

- FOREWORD
- Section 10 - GENERAL INFORMATION
- Group 05 - Safety
- Recognize Safety Information
- Understand Signal Words
- Prevent Machine Runaway
- Handle Fluids Safely—Avoid Fires
- Prevent Battery Explosions
- Prepare for Emergencies
- Prevent Acid Burns
- Handle Agricultural Chemicals Safely
- Avoid High-Pressure Fluids
- Park Machine Safely
- Support Machine Properly
- Wear Protective Clothing
- Work in Clean Area
- Service Machines Safely
- Work In Ventilated Area
- Illuminate Work Area Safely
- Replace Safety Signs
- Use Proper Lifting Equipment
- Construct Dealer-Made Tools Safely
- Remove Paint Before Welding or Heating
- Avoid Heating Near Pressurized Fluid Lines
- Keep ROPS Installed Properly
- Service Tires Safely
- Avoid Harmful Asbestos Dust
- Practice Safe Maintenance
- Use Proper Tools
- Dispose of Waste Properly
- Service Cooling System Safely
- Servicing Electronic Control Units
- Welding Near Electronic Control Units
- Keep Electronic Control Unit Connectors Clean
- Live With Safety
- Group 10 - Specifications
- General Specifications
- Overall Dimensions and Weights
- Turning Radius—2WD Axle
- Turning Radius—MFWD Axle
- Ground Speeds—Collar Shift (CST) or Top Shaft Synchronized (TSS) Transmission
- Ground Speeds—PowrReverser™ Transmission (PRT)
- Metric Bolt and Screw Torque Values
- Unified Inch Bolt and Screw Torque Values
- How To Dispense/Apply/Assemble Gasket Sealants
- Face Seal Fittings Assembly and Installation—All Pressure Applications
- Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
- SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
- Metric Face Seal Fitting Torque Chart—High Pressure Applications
- SAE Face Seal Fitting Torque Chart—High Pressure Applications
- Prevent Hydraulic System Contamination
- Check Oil Lines and Fittings
- Group 15 - Fuel and Lubricants
- Diesel Fuel
- Storing Fuel
- Testing Diesel Fuel
- Heavy Duty Diesel Engine Coolant
- Diesel Engine Oil
- Transmission and Hydraulic Oil
- Fill The Transmission With Oil
- Check And Service Transmission Regularly
- Transaxle—Assembly Lubrication
- Cold Weather Operation
- MFWD Axle and Wheel Hub Oil
- Lubricant Storage
- Alternative and Synthetic Lubricants
- Grease (Specific Application)
- Grease
- Group 20 - Serial Number Locations
- Serial Numbers
- Product Identification Number Location
- Engine Serial Number Location
- Fuel Injection Pump Serial Number Location
- Transaxle Serial Number Location
- MFWD Serial Number Location (If Equipped)
- Cab Serial Number Location
- Section 20 - ENGINE REPAIR
- Group 05 - Engine
- Essential or Recommended Tools
- Other Material
- Specifications
- John Deere Engine Repair—Use CTM
- Remove and Install Engine
- Remove and Install Engine Oil Pan
- Remove and Install Rocker Arm Cover
- Access To Rear Crankshaft Seal
- Access To Front Crankshaft Seal
- Access To Front Timing Cover
- Group 10 - Cooling System
- Other Material
- Specifications
- Engine Water Pump Repair—Use CTM
- Replace and Inspect Alternator/Fan Belt
- Remove, Inspect and Install Radiator
- Remove and Install Cooling Package
- Remove Water Pump
- Install Water Pump
- Remove and Install Thermostat—Use CTM
- Pressure Test Cooling System and Radiator Cap
- Section 30 - FUEL AND AIR
- Group 05 - Fuel System
- Injection Pump, Nozzles and Governor Repair—Use CTM
- Remove and Install Fuel Tank
- Replace Fuel Level Sender
- Replace Final Fuel Filter and Primary Fuel Filter/Water Separator
- Remove and Install Fuel Supply Pump
- Group 10 - Speed Control Linkage
- Specifications
- Inspect and Repair Speed Control Linkage—Mechanical
- Remove and Install Throttle Handle Assembly
- Remove and Install Throttle Handle Potentiometer
- Remove and Install Throttle Pedal Assembly
- Remove and Install Throttle Pedal Potentiometer
- Throttle Lever Friction Adjustment
- Adjust Throttle Linkage
- Group 15 - Air Intake System
- Specifications
- Replace Air Cleaner Elements/Housing
- Inspect and Service Air Intake System
- Remove Turbocharger
- Install Turbocharger
- Turbocharger Break-In
- Section 40 - ELECTRICAL REPAIR
- Group 05 - Battery, Starter and Alternator
- Specifications
- Prevent Battery Explosions
- Handling Batteries Safely
- Prevent Damage to Electrical Systems
- Connecting Booster Battery
- Charging Batteries
- Connecting Battery Cables
- Remove and Install Battery
- Remove and Install Starter
- Starter Repair—Use CTM
- Replace Alternator
- Group 10 - Connectors
- Essential or Recommended Tools
- Other Material
- Use Electrical Insulating Compound
- Using High-Pressure Washers
- Repair AMP Injection Pump Connector
- Remove Connector Body from Blade Terminals
- Repair CINCH Connectors
- Repair 32 and 48 Way CINCH Connectors
- Repair CPC Blade Type Connectors
- Repair CPC, Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectors
- Repair DEUTSCH Connectors
- Repair ITT Connector
- Repair Small MATE-N-LOC Socket Connector
- Repair Small MATE-N-LOC Pin Connector
- Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors
- Repair (Push Type) METRI-PACK Connectors
- Repair Molex Connector
- Repair SUMITOMO™ Connectors
- Repair Weather Pack Weather Pack is a trademark of Packard Electric Connector
- Repair YAZAKI™ Connectors
- Group 15 - Wiring Harness Routing
- Tractor Wiring Harness Replacement
- Engine Harness—Tier 0/Tier 1
- Engine Harness—Tier 3
- Transmission Harness
- Chassis Harness—Cab Tractors
- Front Console Harness—Cab Tractors
- Cab Roof Harness
- Chassis/Front Console Harness—OOS Tractors
- Group 20 - Electrical System Components
- Service Equipment and Tools
- Other Material
- Specifications
- Replace Air Filter Restriction Switch
- Replace Coolant Temperature Sensor
- Replace Engine Speed Sensor
- Replace Engine Oil Pressure Sensor
- Remove and Install Instrument Panel
- Replace Key Switch
- Remove and Replace Light Switch
- Replace Turn Signal Switch
- Remove and Replace EH Directional Reverser Lever
- Remove and Install Acceleration Potentiometer (Shuttle Control)
- Replace Rear PTO Switch
- Replace Neutral Start Switch (If Equipped)
- Replace Horn Switch
- Replace Horn
- Replace Audible Alarm
- Replace Starter Relay
- Manifold Heater and Relay—Exploded View (If Equipped)
- Replace Speakers
- Replace Antenna
- Replace Wiper Control Switch
- Remove And Install Wiper Motor
- Replace Blower Control Switch
- Replace A/C On/Off Switch
- Replace A/C Temperature Control Switch
- Replace Blower Motor Resistor
- Replace Dome Light
- Replace Door Switch
- Remove and Install ECU/PTR Controllers—OOS
- Remove and Install ECU/PTR Controllers—Cab
- Group 25 - Auxiliary Lighting Components
- Replace Seven Terminal Outlet Socket (If Equipped)
- Replace Seven Terminal Outlet Socket (European) (If Equipped)
- Group 30 - Fuses And Relays
- Access Fuses and Relays
- Load Center Fuses and Relays-OOS (6100D/6110D/6125D with Dry Clutch and without Handbrake)
- Load Center Fuses and Relays-OOS (6110D/6125D with Wet Clutch and without Handbrake)
- Load Center Fuses and Relays-OOS (6100D/6110D/6125D with PowrReverser and without Handbrake)
- Load Center Fuses and Relays-OOS (6115D/6130D/6140D without PowrReverser and without Handbrake)
- Load Center Fuses and Relays-OOS (6115D/6130D/6140D with PowrReverser and without Handbrake)
- Load Center Fuses and Relays-OOS—Behind Instrument Panel
- Load Center Fuses and Relays-OOS—Behind Panel at Left Rear Corner of Operators Station
- Load Center Fuses and Relays—Cab (6100D/6110D/6125D with Dry Clutch and without Handbrake)
- Load Center Fuses and Relays—Cab (6110D/6125D with Wet Clutch and without Handbrake)
- Load Center Fuses and Relays—Cab (6100D/6110D/6125D with PowrReverser™ and without Handbrake)
- Load Center Fuses and Relays—Cab (6115D/6130D/6140D without PowrReverser and without Handbrake)
- Load Center Fuses and Relays—Cab (6115D/6130D/6140D with PowrReverser and without Handbrake)
- Load Center Fuses and Relays—Cab—Behind Instrument Panel
- Load Center Fuses and Relays—OOS (6115D/6130D with Dry Clutch and with Handbrake)
- Load Center Fuses and Relays-OOS (6115D/6130D with Wet Clutch and with Handbrake)
- Load Center Fuses and Relays-OOS (6115D/6130D with PowerReverser and with Handbrake)
- Load Center Fuses and Relays-Cab (6115D/6130D with Dry clutch and with Handbrake)
- Load Center Fuses and Relays-Cab (6115D/6130D with Wet clutch and with Handbrake)
- Load Center Fuses and Relays-Cab (6115D/6130D with PowerReverser and with Handbrake)
- Load Center Fuses and Relays—Cab (European)
- Fusible Link Location
- Diode Location - Console
- Group 35 - Lighting
- Safety Rules When Replacing Halogen Bulbs
- Replace Headlight Bulbs
- Replace Auxiliary Field Light Bulbs - OOS
- Replace Warning Light Bulb - Cab
- Replace Tail Light Bulb - Cab
- Replace Warning/Tail Light Bulbs - OOS
- Replace Hazard Light Bulb - OOS
- Section 50 - POWER TRAIN
- Group 00 - Towing
- Towing Tractor
- Adjust Range Shift Lever and Tow Lock
- Group 05 - Component Removal
- Essential or Recommended Tools
- Other Material
- Specifications
- Transaxle Separation and Repair—Use CTM
- Remove and Install Rear PTO Drive Shaft Assembly
- Remove and Install Final Drive Assembly
- Remove and Install Clutch
- Remove, Inspect and Install MFWD Drive Shaft
- Remove and Install MFWD Drop Gearbox
- Group 10 - PTO
- PTO Housing Repair—Use CTM
- Remove, Inspect and Install PTO Lever and Linkage
- Determine PTO Clutch Linkage Adjustment Procedure
- Adjust PTO Clutch Linkage—(OOS)
- Adjust PTO Clutch Cable—(Cab Tractors)
- Group 15 - Clutch
- Essential or Recommended Tools
- Other Material
- Specifications
- Separate and Install Engine-to-Clutch Housing
- Remove and Install Clutch Linkage (Collar Shift Transmission)
- Remove and Install Clutch Linkage (Synchronized Transmission)
- Remove and Install Clutch Pedal Position Sensor—Wet Clutch
- Adjust Interlock Cable
- Adjust Clutch Pedal and Linkage
- Group 25 - Separation
- Park Tractor
- Remove Battery
- Relieve Hydraulic Pressure
- Drain Hydraulic Oil
- Remove Fuel Tank
- Remove Operator Cab
- Remove Operator Station
- Remove Complete Transmission Harness Cab / OOS
- Remove MFWD Drive Shaft
- Split Tractor
- Section 60 - STEERING AND BRAKE REPAIR
- Group 05 - Steering Repair
- Specifications
- Remove and Install Steering Wheel
- Remove and Install Steering Column
- Remove and Install Steering Valve (Open Operator Station)
- Remove and Install Steering Valve (Cab Tractors)
- Start-Up Procedure After Hydraulic System Repairs
- Group 10 - Front Axle—2WD
- Essential or Recommended Tools
- Other Material
- Specifications
- Remove Front Axle—2WD
- Install Front Axle—2WD
- Disassemble Front Axle—2WD
- Assemble Front Axle—2WD
- Adjust Knuckle and Spindle Assembly Axial Play—2WD
- Assemble Wheel Hub—2WD
- Adjust Wheel Bearings—2WD
- Remove and Install Axle Pivot Pins/Bushings—2WD
- Install Tie Rod—2WD
- Check And Adjust Toe-In—2WD
- Remove and Install Steering Cylinder—2WD
- Disassemble, Inspect and Assemble Steering Cylinder—2WD
- Group 15 - Front Axle—MFWD
- Essential or Recommended Tools
- Specifications
- Remove, Inspect and Install Tie Rod Assembly—MFWD
- Check And Adjust Toe-In—MFWD
- Remove and Install Steering Cylinder—MFWD
- Disassemble, Inspect and Assemble Steering Cylinder—MFWD
- Remove Front Axle—MFWD
- Install Front Axle—MFWD
- Group 20 - Brake Repair
- Specifications
- Remove and Replace Brake Pedals and Linkage
- Adjust Brake Linkage and Pedal Travel
- Checking and Adjusting Hand Brake Lever
- Section 70 - HYDRAULIC REPAIR
- Group 05 - Hydraulic Pump and Oil Cooler
- Other Material
- Specifications
- Service Parts Kits
- Remove and Install Hydraulic Oil Cooler
- Remove and Install Hydraulic Pump
- Disassemble and Assemble Hydraulic Pump
- Start-Up Procedure After Hydraulic System Repairs
- Group 10 - Rockshaft
- Essential or Recommended Tools
- Other Material
- Specifications
- Service Parts Kit
- Remove, Inspect and Install Hitch Rate-of-Drop Valve
- Remove and Install Rockshaft Control Valve
- Disassemble, Inspect and Assemble Rockshaft Control Valve
- Remove and Install Rockshaft Housing
- Disassemble and Assemble Rockshaft
- Remove and Install Rockshaft Cylinder
- Remove, Inspect and Replace Rockshaft Internal Linkage
- Disassemble and Assemble Rockshaft Control Linkage and Levers
- Rockshaft Internal Linkage
- Adjust Rockshaft Internal Linkage (Lift Arm Raise Limit)
- Adjust Rockshaft Control Lever (OOS Tractors)
- Adjust Rockshaft Control Lever (Cab Tractors)
- Adjust Load Sense Linkage (OOS Tractors)
- Adjust Load Sense Linkage (Cab Tractors)
- Group 15 - Lubrication System
- Specifications
- Remove and Install Lubrication System Relief Valve
- Group 20 - Selective Control Valve (SCV)
- Other Material
- Specifications
- Service Parts Kits
- Remove and Install Selective Control Valve
- Disassemble, Inspect and Assemble Selective Control Valve
- Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment
- Group 25 - Mid-Mount Selective Control Valve (SCV)
- Other Material
- Specifications
- Remove and Install Mid-Mount Selective Control Valve
- Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve
- Inspect and Repair Joystick and Linkage
- Adjust Mid-Mount Control Valve Cable
- Group 30 - Hydraulic Trailer Brake Valve
- Specifications
- Remove, Inspect and Install Hydraulic Trailer Brake Valve
- Hydraulic Trailer Brake Valve Control Cable Adjustment
- Section 80 - MISCELLANEOUS REPAIR
- Group 05 - Hood and Fenders
- Specifications
- Remove and Install Front Fender
- Remove and Install Fender Extensions—OOS
- Remove and Install Fenders—Cab Tractors
- Remove and Install Hood
- Group 10 - 3-Point Hitch
- Essential or Recommended Tools
- Other Material
- Specifications
- Inspect and Repair Stabilizer Chains
- Inspect and Repair Standard Lift Link
- Inspect and Repair Adjustable Lift Link
- Inspect and Repair Center Link
- Remove and Install Draft Link Pivot Shaft
- Remove and Install Drawbar
- Group 15 - Wheels
- Essential or Recommended Tools
- Specifications
- Remove and Install Front and Rear Wheels
- Remove and Install Wheel Rim
- Rear Ballast
- Group 20 - Front Support
- Essential or Recommended Tools
- Specifications
- Remove, Inspect and Install Front Support
- Group 25 - Trailer Mounting and Swinging Drawbar
- Guide Rails for Height-Adjustable Trailer Hitch
- Checking the Manually-Operated Hitch (EEC Type) for Wear
- Checking the Manually-Operated Hitch (CUNA Type) for Wear
- Checking the Tow-Hook for Wear
- Checking the Hitch Ball for Wear
- Checking the Swinging Drawbar for Wear
- Section 90 - OPEN OPERATOR STATION REPAIR
- Group 05 - Seat and Support
- Specifications
- Remove and Install Seat and Support
- Group 10 - ROPS
- Specifications
- Check ROPS
- Disassemble ROPS Canopy
- Remove and Install ROPS
- Group 15 - Operator Platform
- Other Material
- Specifications
- Remove Operator Station
- Install Operator Station
- Group 20 - Cowl Repair
- Remove and Install Cowl
- Section 95 - CAB—OPERATOR STATION REPAIR
- Group 00 - Removal and Installation of Components
- Service Equipment and Tools
- Essential Tools
- Specifications
- Remove, Inspect, and Install Cab Interior Recirculating Air Filters
- Remove, Inspect, and Install Exterior Cab Intake Air Filters
- Remove and Install Headliner
- Remove and Install Fender Console
- Remove and Install Cowl
- Remove and Install Windshield
- Remove and Install Rear Window
- Remove and Install Front Lower Windows
- Remove and Install Rear Lower Window
- Remove and Install Side Windows
- Remove and Install Cab Doors
- Remove and Install Cab Roof
- Remove and Install Safety Exit Door
- Installing Door Lock
- Remove Operator Cab
- Install Operator Cab
- Group 05 - Selective Control Valve Cable Adjustment
- Specifications
- Remove and Install Selective Control Valve Cable (Cab Tractors)
- Group 10 - Air Conditioning System
- Essential Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Service Parts Kits
- Recover/Recycle Air Conditioning Refrigerant
- Replace Air Conditioning Receiver-Dryer
- Remove, Inspect, and Install Air Conditioning Condenser
- Remove, Inspect, and Install Air Conditioning Compressor
- Test Volumetric Efficiency of Compressor
- Test Compressor Shaft Seal Leakage
- Disassemble and Assemble Compressor Clutch
- Disassemble, Inspect, and Assemble Compressor
- Check Compressor Clutch Hub Clearance
- Inspect Compressor Manifold
- Remove and Install Compressor Relief Valve
- Remove and Install the Evaporator and Expansion Valve
- Arrangement of Condensation Water Drain Hoses
- Remove and Install A/C Thermostat Switch
- Adjust Thermostat Switch Bowden Cable
- Remove and Install the High/Low Pressure Switch
- Expansion Valve Bench Test
- Refrigerant Oil Information
- Check Compressor Oil Charge
- Determine Correct Refrigerant Oil Charge
- Add Refrigerant Oil to System
- System Information
- Flush Air Conditioning System
- Evacuate Air Conditioning System
- Charge Air Conditioning System
- Group 15 - Heating System
- Remove and Install Radiator
- Remove and Install Fan Motors
- Remove and Install Fan Motor Resistors
- Remove and Install Heater Valve
- Adjust Heater Valve Bowden Cable
- Group 20 - Seat
- Remove and Install Seat and Support
- Section 99 - SPECIAL TOOLS
- Group 05 - DEALER-FABRICATED TOOLS
- DFRW20—Compressor Holding Fixture
- Short Adapter
- Service Tools
- JT02098 — Air Conditioning Flushing Kit
- JT07120 — Load Valve Assembly
- JT03105 — Connector (1/2 (m) NPT X 1/4 (f) NPT)
- JT03261 — Coupler (1/4 (m) NPT)
- JT05497 — Hose Assembly, 3048 mm (120 in.) Long
- JT07117 — Three-Gauge Manifold
- JT03348 — Tee Fitting (1/2 (f) NPT x 1/2 (f) NPT x 1/2 (f) NPT)
- R36659 — Hydraulic Jumper Hose (3 ft)

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