John Deere 524K 4WD Loader Repair Technical Manual (TM10687)

John Deere 524K 4WD Loader Repair Technical Manual (TM10687 27JUN19)

This official repair manual provides detailed maintenance procedures, removal and installation instructions, and mechanical repair tasks for the John Deere 524K 4WD Loader. Covering all major components such as axles, transmission, hydraulic systems, brakes, HVAC, and the operator's cab, this manual is an essential guide for field service technicians and workshop specialists.

Model Covers:

John Deere 524K 4WD Loader

Engine 6068HDW74 (T3)

(S.N. -642245)

File Format: PDF

Size: 17.77 MB

No. of pages: 376

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General and Safety Information

• Operational precautions, safety signs, and ROPS inspections
• Battery, chemical, and fire hazard safety protocols
• Torque specifications for metric and inch fittings

Engine and Cooling Systems

• PowerTech E™ 6.8L engine removal and installation
• Cooling components: radiator, intercooler, oil coolers, coolant heater
• Air cleaner, muffler, and precleaner service

Transmission and Axles

• Transmission removal, clutch pack disassembly and reassembly
• Torque converter, solenoid valves, and hydraulic control valves
• Axle shaft removal, U-joints, reduction gears, and axle oil systems

Hydraulic System and Loader Components

• Main hydraulic pump, manifold, loader valve and relief valve repair
• Boom, bucket, and auxiliary cylinder removal and rebuild procedures
• Ride control and pin disconnect valve servicing

Steering and Braking Systems

• Orbital steering valve, columns, bushings, and cylinders
• Service and park brake assembly, valve, accumulator, and solenoids

Operator's Station and HVAC

• Cab removal, seat and seat belt servicing
• Complete air conditioning system servicing and leak testing
• Blower motor, expansion valve, control switch and filters

Loader Frame and Sheet Metal

• Frame separation, pivot bearing replacements, guard and counterweight service
• Hood and engine shields, loader bucket linkage and cutting edges

This John Deere 524K 4WD Loader Repair Technical Manual is an essential resource for mechanics and service teams needing accurate, factory-approved procedures to ensure professional maintenance and equipment reliability.