JOHN DEERE 5203S 5303 5403 5503 5310 5310S 5410 & 5610 TRACTORS (REPAIR) SERVICE MANUAL TM900119

The JOHN DEERE 5203S, 5303, 5403, 5503, 5310, 5310S, 5410, and 5610 TRACTORS (REPAIR) SERVICE MANUAL 2013 (PN TM900119) is an indispensable tool for anyone seeking to maintain and repair these specific John Deere tractor models. This comprehensive manual provides in-depth, step-by-step instructions that cover all aspects of tractor repair, from basic maintenance to more advanced troubleshooting.

DOWNLOAD NOW JOHN DEERE 5203S, 5303, 5403, 5503, 5310, 5310S, 5410 & 5610 TRACTORS (REPAIR) 2013 SERVICE MANUAL (PN TM900119)

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📑 Table of Contents:

- FOREWORD
- Section 10 - GENERAL INFORMATION
- Group 05 - Safety
- Recognize Safety Information
- Understand Signal Words
- Follow Safety Instructions
- Handle Fluids Safely—Avoid Fires
- Prevent Battery Explosions
- Prepare for Emergencies
- Prevent Acid Burns
- Service Cooling System Safely
- Avoid High-Pressure Fluids
- Park Machine Safely
- Support Machine Properly
- Wear Protective Clothing
- Work in Clean Area
- Service Machines Safely
- Work In Ventilated Area
- Illuminate Work Area Safely
- Replace Safety Signs
- Use Proper Lifting Equipment
- Service Tires Safely
- Avoid Harmful Asbestos Dust
- Avoid Heating Near Pressurized Fluid Lines
- Remove Paint Before Welding or Heating
- Use Proper Tools
- Dispose of Waste Properly
- Live With Safety
- Group 10 - General Specifications
- Machine Specifications of 5610, 5410, 5310 S, 5310 and 5203 India & Asia Tractors
- Machine Specifications of 5303 and 5403 North Africa Tractors
- Machine Specifications of 5303 and 5403 South Africa Tractors
- Machine Specifications of 5303, 5403 and 5503 Turkey (OOS) Tractors
- Machine Specifications of 5303, 5403 and 5503 Turkey (IOOS) Tractors
- Repair Specifications
- Ground Speed Estimates For 5610, 5410, 5310 S, 5310 and 5203S India & Asia Tractors
- Ground Speed Estimates For 5303 and 5403 North Africa Tractors
- Ground Speed Estimates for 5303 and 5403 South Africa Tractors
- Ground Speed Estimates for 5303, 5403 and 5503 Turkey (OOS) Tractors
- Ground Speed Estimates for 5303, 5403 and 5503 Turkey (IOOS) Tractors
- Service Recommendations for O-Ring Boss Fittings
- Service Recommendations for Flat Face O-Ring Seal Fittings
- Metric Bolt and Cap Screw Torque Values
- Unified Inch Bolt and Cap Screw Torque Values
- Group 20 - Fuel and Lubricants
- Diesel Fuel
- Fuel Storage
- Do Not Use Galvanized Containers
- Fill Fuel Tank
- Diesel Engine Oil
- Heavy Duty Diesel Engine Coolant
- Transmission and Hydraulic Oil
- Grease (Specific Application)
- Grease
- Lubricant Storage
- Group 25 - Serial Number Locations
- Serial Numbers
- Product Identification Number Location
- Engine Serial Number Location
- Fuel Injection Pump Serial Number Location
- Alternator Serial Number Location
- Power Steering Valve Serial Number Location
- Starter Serial Number Location
- Transmission Serial Number Location
- Front Axle Serial Number Location- 2WD
- Front Axle Serial Number Location — Carraro MFWD
- Front Axle Serial Number Location — DANA MFWD
- Group 30 - Features and Accessories
- Features and Accessories
- Standard Features
- Factory Installed Optional Kits
- Field Installed Optional Kits and Accessories
- Section 20 - ENGINE REPAIR
- Group 05 - Engine
- Service Equipment and Tools
- Specifications
- John Deere Engine Repair—Use CTM8
- Remove Engine - 5310, 5203S India and 5303, 5403 Africa Tractors
- Install Engine - 5310, 5203S India and 5303, 5403 Africa Tractors
- Remove Engine - 5610, 5410 and 5310S Tractors
- Install Engine - 5610, 5410 and 5310S Tractors
- Remove Engine - Turkey Tractors
- Install Engine - Turkey Tractors
- Engine Disassembly Sequence
- Sealant Application Guidelines
- Engine Re-Assembly Sequence
- Engine Break-In Guidelines
- Perform Engine Break-In
- Diesel Engine Break-In Oil
- Group 10 - Cylinder Head and Valves
- Special or Essential Tools
- Specifications
- Torques for Hardware
- Cylinder Head - Exploded View
- Check Valve Lift
- Remove Cylinder Head
- Clean Injection Nozzle Bores
- Valve Actuating Parts
- Remove Valves and Valve Springs
- Checking Cylinder Head Flatness
- Clean Valve Guides
- Measure Valve Guides
- Knurl Valve Guides
- Clean and Inspect Valve Seats
- Lapping Valve Seats
- Check Valve Recess
- Remove Valve Seat Inserts
- Valve Seat Insert Installation
- Check Valves
- Grind Valves
- Check Valve Spring Compression
- Inspect Valve Rotators
- Install Valves
- Install Cylinder Head
- Torque Turn Tightening Method
- Disassembling and Checking Rocker Arm Shaft
- Reassembling Rocker Arm Shaft
- Install Rocker Arm Assembly
- Valve Clearance
- Valve Adjustment Sequence
- Install Rocker Arm Cover
- Final Work
- Group 15 - Cyl. Block, Liners, Pistons & Rods
- Special or Essential Tools
- Specifications
- Torques for Hardware
- Exploded View
- Connecting Rods - General Information
- Remove Pistons and Connecting Rods
- Measure Cylinder Liner Bore
- Remove Cylinder Liners
- Cylinder Liner Deglazing
- Cylinder Block Cleaning
- Check Piston Cooling Jets
- Cam Follower Bore Measure
- Measure Camshaft Bore
- Remove Camshaft Bushing
- Install Camshaft Bushing
- Measure Crankshaft Bore
- Replace Crankshaft Bearing Caps
- Cylinder Block Top Desk Flatness
- Measure Cylinder Liner Protrusion
- Liner Packing Installation
- Liner O-Ring Installation
- Install Cylinder Liners
- Measure Connecting Rod Bearing
- Rod Bearing Clearance
- Measure Connecting Rod Bushing
- Replace Connecting Rod Bushing (3029D)
- Replace Connecting Rod Bushing (3029T)
- Measure Piston Pin
- Clean and Inspect Pistons
- Measure Piston Pin Bore
- Piston Top Ring Groove
- Second and Third Piston Ring Grooves
- Piston Head and Skirt Checking
- Install Piston Rings
- Piston Rings Staggering
- Piston/Liner Set Information
- Assemble Piston and Connecting Rod
- Install Piston and Connecting Rod
- Measure Piston Protrusion
- Complete Final Assembly
- Group 20 - Crankshaft, Main Bearings and Flywheel
- Special or Essential Tools
- Specifications
- Torques For Hardware
- Remove Crankshaft Pulley
- Install Crankshaft Pulley
- Flywheel Removal
- Flywheel Ring Gear Replacement
- Install Ball Bearing
- Install Flywheel
- Remove Crankshaft Rear Oil Seal
- Flywheel Housing Replacement
- Install Oil Seal/Wear Sleeve
- Crankshaft End Play Measure
- Remove Crankshaft
- Crankshaft Inspection
- Check Crankshaft Journal Diameter
- Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE PLASTIGAGE is a trademark of DANA Corp.
- Regrind Crankshaft
- Crankshaft Regrinding Guidelines
- Micro-Finishing Specifications
- Replace Crankshaft Gear
- Install Main Bearing Inserts
- Install 2-Piece Thrust Bearing
- Crankshaft Installation
- Group 25 - Camshaft and Timing Gear Train
- Special or Essential Tools
- Specifications
- Torques for Hardware
- Remove Crankshaft Front Oil Seal
- Remove Timing Gear Cover
- Measure Timing Gear Backlash
- Camshaft End Play Measure
- Remove Camshaft
- Measure Camshaft Journal
- Measure Height of Cam Lobe
- Replace Camshaft Gear
- Install Camshaft
- Check Cam Follower
- Idler Gear End Play Measure
- Remove Front Plate
- Idler Gear Bushing and Shaft Measure
- Idler Gear Bushing Replacement
- Remove Idler Shaft
- Install Idler Shaft Spring Pin
- Install Idler Shafts
- Install Front Plate
- Install Upper Timing Gear Train
- Install Lower Timing Gear Train
- Install Oil Deflector
- Timing Gear Cover Identification
- Install Timing Gear Cover
- Install Crankshaft Front Oil Seal
- Install Wear Ring
- Install Auxiliary Equipment
- Group 30 - Lubrication System
- Special or Essential Tools
- Specifications
- Torques for Hardware
- Oil Cooler Identification
- Remove Oil Cooler
- Replace Oil Cooler Nipple
- Install Oil Cooler
- Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive
- Remove Oil Pressure Regulating Valve
- Replace Oil Pressure Regulating Valve Seat
- Install Oil Pressure Regulating Valve
- Replace Oil Dipstick Guide
- Replace Oil By-Pass Valve
- Replace Oil Pump Strainer
- Remove Oil Pump
- Oil Pump Gear Axial Clearance
- Oil Pump Gear Radial Clearance
- Oil Pump Specifications
- Oil Pump Installation
- Install Oil Pan
- Group 35 - Cooling System
- Special or Essential Tools
- Specifications
- Torques for Hardware
- Remove and Inspect Radiator
- Water Pump — Exploded View
- Remove Water Pump
- Disassemble Water Pump
- Assemble Water Pump
- Install Water Pump
- Inspect Thermostat
- Cooling System Deaeration
- Check Fan/Alternator Belt Tension
- Install Fan
- Install Radiator
- Replace Thermostat
- Section 30 - FUEL AND AIR REPAIR
- Group 05 - Fuel System
- Special or Essential Tools
- Self-Manufactured Tool Template For Front Plate Replacement
- Specifications
- Torques For Hardware
- Injection Pump, Nozzle and Governor Repair—Use CTM8
- Remove, Inspect and Install Fuel Tank
- Remove, Inspect, and Install Fuel Tank (Turkey IOOS Tractors)
- Replace Fuel Filter Inserts–– 5310 and 5203S Tractors
- Replace Fuel Filter - 5610, 5410, 5310S, 5303, 5403 and 5503 Tractors
- Remove and Install Fuel Filter Assembly––5310 and 5203S Tractors
- Remove and Install Fuel Filter/Primer Pump Assembly -5610, 5410, 5310S, 5303, 5403 and 5503 Tractors
- Remove Fuel Injection Nozzle
- Clean Fuel Injection Nozzle
- Fuel Injection Nozzle Disassembly
- Install Fuel Injection Nozzle
- Group 10 - Air Intake and Exhaust System
- Remove, Inspect, and Install Air Cleaner Elements
- Check Air Inlet Pipe
- Check Air Inlet Pipe with Turbocharged––If Equipped
- Exhaust Manifold Inspection
- Turbocharger Cut-Away View (Borge Warner)––If Equipped
- Check Radial Clearance––If Equipped
- Check Axial Clearance––If Equipped
- Repair Turbocharger––If Equipped
- Prelube Turbocharger––If Equipped
- Install Turbocharger––If Equipped
- Turbocharger Break-In––If Equipped
- Recommendations for Turbocharger Use––If Equipped
- Group 15 - Speed Control Linkage
- Inspect and Repair Speed Control Linkage
- Inspect and Repair Speed Control Linkage (Turkey IOOS Tractors)
- Section 40 - ELECTRICAL REPAIR
- Group 05 - Battery, Starter and Alternator
- Starter Repair—Use CTM77
- Remove and Install Battery
- Remove and Install Starter
- Replace Alternator/Regulator
- Group 10 - Electrical System Components
- Service Equipment and Tools
- Other Material
- Replace Air Filter Restriction Sensor
- Replace Coolant Temperature Sender
- Replace Engine Speed Sensor
- Replace Engine Oil Pressure Sensor
- Replace Key Switch
- Replace Light Switch
- Replace Turn Signal Controller
- Replace Instrument Panel
- Replace Rear PTO Switch (OOS Tractors)
- Replace Rear PTO Switch (IOOS Tractors)
- Replace Park Position Start Switch
- Replace Fuel Level Sender (OOS Tractors)
- Replace Fuel Level Sender (IOOS Tractors)
- Rotating Beam Lamp
- Group 15 - Wiring Harness
- Special or Essential Tools
- Service Parts Kits
- Remove Connector Body from Blade Terminals
- Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
- Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
- Replace Tractor Wiring Harness – 5610, 5410 and 5310S Tractors
- Replace Tractor Wiring Harness - 5310, 5203S India And 5303, 5403 Africa Tractors
- Replace Tractor Wiring Harness - Turkey (OOS) Tractors
- Replace Tractor Wiring Harness - Turkey (IOOS) Tractors
- Section 50 - POWER TRAIN REPAIR
- Group 05 - Clutch Housing
- Service Equipment and Tools
- Other Material
- Specifications
- Separate Engine from Clutch Housing - 5310, 5203S India And 5303, 5403 Africa Tractors
- Install Engine to Clutch Housing - 5310, 5203S India And 5303, 5403 Africa Tractors
- Separate Engine from Clutch Housing – 5610, 5410, 5310S India and 5003 Turkey (OOS) Tractors
- Install Engine to Clutch Housing – 5610, 5410, 5310S India and 5003 Turkey (OOS)Tractors
- Separate Engine from Clutch Housing – Turkey (IOOS) Tractors
- Install Engine to Clutch Housing – Turkey (IOOS) Tractors
- Replace Clutch Housing Seal
- Inspect and Repair Clutch Pedal and Linkage
- Inspect and Repair Clutch Pedal and Linkage – Turkey (IOOS) Tractors
- Group 10 - Clutch Assembly
- Essential Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Remove and Install Clutch Assembly
- Disassemble and Inspect Clutch Assembly
- Assemble Clutch Assembly
- Traction Clutch Finger Adjustment
- PTO Clutch Finger Adjustment
- Remove and Inspect Clutch Release Mechanism and Shafts
- Install Clutch Release Mechanism and Shafts
- Group 15 - Transmission
- Specifications
- Separate Clutch Housing From Transmission
- Install Clutch Housing to Transmission
- Separate Clutch Housing from Transmission - Turkey (IOOS) Tractors
- Install Clutch Housing to Transmission - Turkey (IOOS) Tractors
- Inspect and Repair Gear Shift Lever
- Inspect and Repair Gear Shift Lever - Turkey (IOOS) Tractors
- Inspect and Repair Range Shift lever
- Inspect and Repair Range Shift Lever - Turkey (IOOS) Tractors
- Remove Transmission
- Disassemble and Inspect Transmission— Collarshift
- Assemble Transmission — Collarshift
- Disassemble and Inspect Transmission — SyncShuttle™
- Assemble Transmission — SyncShuttle™
- Install Transmission
- Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies
- Disassemble, Inspect, and Assemble Transmission Top Shaft—CollarShift Transmission
- Disassemble, Inspect, and Assemble Transmission Top Shaft—SyncShuttle™ Transmission
- Disassemble, Inspect, and Assemble Range Reduction Shaft
- Disassemble, Inspect and Assemble Driven Shaft
- Remove, Inspect, and Install Range Gears
- Remove, Inspect, and Install Reverse Idler Shaft
- Inspect and Repair Park Brake Lever- 5610 Asia, 5003 South Africa and Turkey (OOS) Tractors
- Inspect and Repair Park Brake Lever - Turkey (IOOS) Tractors
- Remove, Inspect and Repair Park Brake- 5610 Asia and 5003 South Africa and Turkey Tractors
- Group 20 - Rear PTO Drive Shaft
- Other Material
- Specifications
- Remove, Inspect and Install Rear PTO Lever and Linkage
- Remove, Inspect and Install Rear PTO Lever and Linkage - Turkey (IOOS) Tractors
- Remove and Install Standard Rear PTO Drive Shaft Assembly
- Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly
- Remove, Inspect and Install 540/540E Shift Lever and Linkage – If Equipped
- Remove, Inspect and Install 540/540E Shift Lever and Linkage - Turkey (IOOS) Tractors
- Remove and Install 540/540E Rear PTO Drive Shaft Assembly – If Equipped
- Disassemble, Inspect and Assemble Rear 540/540E PTO Drive Shaft Assembly – If Equipped
- Group 25 - Differential
- Essential Tools
- Service Equipment and Tools
- Other Material
- Specifications
- Service Parts Kits
- Remove and Install Differential Assembly
- Disassemble, Inspect, and Assemble Differential Assembly
- Remove and Inspect Differential Drive Shaft
- Install Differential Drive Shaft
- Remove, Inspect, and Install Differential Lock Assembly
- Remove, Inspect, and Install Differential Lock Assembly - Turkey (IOOS) Tractors
- Differential Cone Point Adjustment
- Differential Backlash Adjustment
- Group 30 - Final Drives
- Service Equipment and Tools
- Other Material
- Specifications
- Remove and Install Final Drive Assembly
- Remove and Inspect Planetary Drive Assembly
- Install Planetary Drive Assembly
- Remove, Inspect, and Install Axle Shaft Assembly
- Group 35 - Mechanical Front Wheel Drive – If Equipped
- Essential Tools
- Service Equipment and Tools
- Special Tool
- Other Material
- Specifications
- MFWD Axle Repair—Use CTM4870 and CTM4820
- Inspect and Repair MFWD Lever and Linkage
- Inspect and Repair MFWD Lever and Linkage - Turkey (IOOS) Tractors
- Remove and Install MFWD Drop Gearbox
- Disassemble and Inspect MFWD Drop Gear box
- MFWD Drop Gearbox Cross Section
- Assemble MFWD Drop Gearbox
- Remove, Inspect and Install MFWD Drive Shaft
- Remove and Install MFWD Axle Housing Assembly
- Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)
- Remove, Inspect and Install MFWD Axle Supports (With Paddy Seal)
- Group 40 - Creeper Assembly – If Equipped
- Remove and Install Creeper Assembly
- Disassemble, Inspect, and Assemble Creeper Assembly
- Section 60 - STEERING AND BRAKE REPAIR
- Group 05 - Steering Repair
- Other Material
- Specifications
- Service Parts Kits
- Remove and Install Steering Column and Valve
- Disassemble and Inspect Steering Valve
- Assemble Steering Valve
- Remove and Install Steering Cylinder—2WD Axle
- Disassemble, Inspect and Assemble Steering Cylinder—2WD Axle
- Remove, Inspect and Install Tie Rod Assembly- 2WD
- MFWD Steering Cylinder and Tie Rods — Exploded View
- Remove Tie Rods — MFWD
- Remove Steering Cylinder — MFWD
- Install Steering Cylinder — MFWD
- Install Tie Rods — MFWD
- Inspect and Replace Steering Hydraulic Lines
- Group 10 - Brake Repair
- Service Equipment and Tools
- Other Material
- Specifications
- Remove and Install Brake Valve and Pedals
- Disassemble and Inspect Brake Pedals and Valve
- Brake Valve Cross Section
- Assemble Brake Valve
- Remove and Inspect Brakes
- Install Brakes
- Inspect and Replace Brake Hydraulic Lines
- Section 70 - HYDRAULIC REPAIR
- Group 05 - Hydraulic Pump and Filter
- Essential Tools
- Specifications
- Service Parts Kits
- Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen
- Remove and Install Hydraulic Pump
- Remove Hydraulic Pump External Components
- Disassemble and Inspect Hydraulic Pump
- Assemble Hydraulic Pump
- Install Hydraulic Pump External Components
- Remove and Install Hydraulic Oil Filter/Manifold
- Inspect and Replace Hydraulic Supply and Suction/Return Lines
- Group 10A - MITA Rockshaft
- Other Material
- Specifications
- Remove, Inspect, and Install Rockshaft Control Lever Assembly
- Remove, Inspect, and Install Rockshaft Control Lever Support Assembly
- Remove, Inspect and Install Rockshaft Control Linkage
- Replace Main Relief Valve
- Remove, Inspect and Install Rate-of-Drop Valve
- Replace Rockshaft Control Valve
- Remove and Install Rockshaft Case
- Remove, Inspect and Install Rockshaft Lift Arms
- Remove, Inspect and Install Rockshaft Piston and Cylinder
- Group 10B - JD Rockshaft
- Other Material
- Specifications
- Inspect and Repair Rockshaft Control Lever Assembly
- Inspect and Repair Rockshaft Control Linkage
- Inspect and Repair Draft Sensing Support Assembly
- Replace Main Relief Valve
- Replace Rockshaft Surge Relief Valve
- Remove, Inspect, and Install Rate-of-Drop Valve
- Remove, Inspect, and Install Rate-of-Drop Valve - Turkey (IOOS) Tractors
- Replace Rockshaft Control Valve
- Remove and Install Rockshaft Case
- Remove, Inspect, and Install Rockshaft Lift Arms
- Remove, Inspect, and Install Rockshaft Piston and Cylinder
- Group 15 - Selective Control Valve (SCV)
- Inspect and Repair SCV Lever and Linkage - Turkey (IOOS) Tractors
- Install Single Selective Control Valve (SCV)
- Install Rear Coupler Bracket
- Install Hydraulic Hoses
- Install Second Selective Control Valve (SCV)
- Assemble Rear Quick Coupler
- Install Hydraulic Hoses
- Remove and Install EATON Selective Control Valve - Turkey (IOOS) Tractors
- Remove and Install Rear Coupler Bracket - Turkey (IOOS) Tractors
- Section 80 - MISCELLANEOUS REPAIR
- Group 05 - Front Axle
- Specifications
- Remove and Install Fixed Front Axle
- Remove and Install Adjustable Front Axle
- Inspect and Replace Pivot Pin and Bushings of Fixed Front Axle
- Inspect and Replace Pivot Pin and Bushings of Adjustable Front Axle
- Remove and Install Spindle Assembly of Fixed Front Axle
- Remove and Install Spindle Assembly Spindle Assembly of Adjustable Front Axle
- Inspect and Replace Spindle Shaft Bushings of Fixed Front Axle
- Inspect and Replace Spindle Shaft Bushings of Adjustable Front Axle
- Group 10 - Wheels
- Specifications
- Inspect and Replace Front Wheel Bearings
- Tighten Bolts—Rear Axle (M-14 Bolts)
- Tighten Bolts—Rear Axle (M-20 Bolt)
- Group 15 - 3-Point Hitch
- Specifications
- Inspect and Repair Fixed Draft Links
- Inspect and Repair Lift Link––5310 and 5203S Tractors
- Inspect and Repair Fixed Lift Link
- Inspect and Repair Adjustable Lift Link
- Inspect and Repair Center Link
- Remove and Install Wagon Hitch and Support
- Section 90 - OPERATOR STATION REPAIR
- Group 05 - Seat and Support
- Specifications
- Remove and Install Seat and Support
- Remove and Install Seat and Support - Turkey (IOOS) Tractors
- Group 10 - Roll-GardROLL-GARD is a trademark of Deere & Company. (South Africa and Turkey Tractors)
- Specifications
- Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company. (OOS Tractors)
- Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company. (IOOS Tractors)
- Group 15 - Center Console - Turkey (IOOS) Tractors
- Remove Center Console Assembly
- Install Center Console Assembly
- Group 20 - Operator Platform
- Specifications
- Remove and Install Right-Side Platform and Step - Old
- Remove and Install Left-Side Platform and Step - Old
- Remove and Install Right-Side Platform and Step - New
- Remove and Install Left-Side Platform and Step - New
- Remove Isolated Open Operator Station - Turkey (IOOS) Tractors
- Install Isolated Open Operator Station - Turkey (IOOS) Tractors
- Remove and Install Left and Right Side Steps - Turkey (IOOS) Tractors
- Group 25 - Fenders
- Remove and Install Fenders - Old
- Remove and Install Fenders - New
- Remove and Install Fenders - Turkey (IOOS) Tractors
- Section 210 - OPERATIONAL CHECKOUT PROCEDURES
- Group 10 - Operational Checkout Procedures
- Operational Checkout Procedure Information
- Engine Oil Level and Condition Check
- Coolant Level and Condition Check
- Transmission and Hydraulic Oil Check
- Fan and Belt Check
- Fuel System Check––5310 and 5203S Tractor
- Fuel System Check - 5610, 5410, 5310S India And 5003 Africa and Turkey Tractors
- Air Intake System Check
- Electrical System Check
- Hydraulic System Check
- Indicator Lamps Check
- Engine Start Check
- Transmission Position Start Check
- Engine Fast and Slow Idle Operation
- Power Steering Check
- Differential Lock Check
- Clutch Check
- Transmission Shift Check
- Range Shift Lever Check
- Brake Check
- Park Brake Check - 5610 Asia And 5003 South Africa and Turkey Tractors
- Rockshaft Check
- Selective Control Valve Check
- Selective Control Valve Check - Turkey (IOOS) Tractors
- Miscellaneous Checks
- Section 220 - ENGINE OPERATION, TEST AND ADJUSTMENTS
- Group 05 - Component Location
- Component Location Information
- Engine External Components—Left-Hand Side (Naturally Aspirated)
- Engine External Components—Right-Hand Side (Naturally Aspirated)
- Engine External Components—Left-Hand Side (Turbocharged)
- Engine External Components—Right-Hand Side (Turbocharged)
- Group 10 - Theory of Operation
- Theory of Operation Information
- Engine Lubrication System Operation––Naturally Aspirated
- Engine Lubrication System Operation––Turbocharged
- Engine Cooling System Operation
- Group 15 - Diagnosis, Tests and Adjustments
- Specifications
- Essential Tools
- Diagnostic Information
- Engine Turns Over But Will Not Start or Starts Hard
- Engine Runs Irregularly or Stalls Frequently
- Engine Runs Rough
- Engine Low Power
- Engine Smokes—Black or Grey
- Engine Smokes Excessively—White
- Engine Uses Excess Fuel
- Engine Has Excess Noise or Vibration
- Engine Uses Excess Oil or Smokes Blue
- Engine Has Low Oil Pressure
- Engine Coolant Operating Temperature Incorrect
- Oil In Coolant or Coolant in Oil
- Radiator Bubble Test
- Cooling System Test
- Radiator Cap Pressure Test
- Engine Oil Pressure Test
- Cylinder Compression Pressure Test - 5310, 5203S India and 5003 Africa Tractors
- Cylinder Compression Pressure Test – 5610, 5410, 5310S India, 5003 Turkey and South Africa Tractors
- Fuel Shut-Off Solenoid Check – 5610, 5410, 5310S India, 5003 Turkey and South Africa Tractors
- Throttle Lever Adjustment
- In-Line Fuel Injection Pump Setting
- Rotary Fuel Injection Pump Timing Adjustment
- In- Line Fuel Injection Pump Idle Speed Adjustment
- Rotary Fuel Injection Pump Slow Idle Adjustment
- Rotary Fuel Injection Pump Fast Idle Adjustment
- Valve Clearance Adjustment
- Fan/Alternator Drive Belt Adjustment
- Bleeding Fuel System – In- Lline Pump
- Bleed Fuel System at Fuel Injection Nozzles
- Bleeding Fuel System – Rotary Pump
- Section 230 - FUEL/AIR OPERATION, TEST AND ADJUSTMENTS
- Group 05 - Component Location
- Component Location Information
- Fuel System Components––5310 and 5203S Tractor
- Fuel System Components –5610, 5410, 5310S India and 5003 Africa and Turkey (OOS) Tractors
- Fuel System Components – Turkey (IOOS) Tractors
- Air Intake System Components––Naturally Aspirated
- Air Intake System Components––Turbocharged
- Group 10 - Theory of Operation
- Theory of Operation Information
- Fuel System Operation -5610, 5410, 5310S India and 5003 Africa and Turkey (OOS) Tractors
- Fuel System Operation - Turkey (IOOS) Tractors
- Fuel System Operation––5310 and 5203S Tractor
- Fuel Filter Operation -5610, 5410, 5310S India and 5003 Africa and Turkey Tractors
- Fuel Filter Operation––5310 and 5203S Tractor
- Fuel Injection Nozzle Operation
- Fuel Injection Pump Fuel Transfer (Feed) Operation – Inline Pump
- Fuel Injection Pump Operation––In-Line Pump
- Fuel Injection Pump Operation––Rotary Pump
- Fuel Injection Pump Governor Operation––In-Line Pump
- Air Intake System Operation
- Turbocharger Operation––If Equipped
- Check Turbocharger Boost Pressure––If Equipped
- Diagnosing Turbocharger Malfunctions––If Equipped
- Group 15 - Diagnosis, Tests and Adjustments
- Diagnostic Information
- Fuel/Air Diagnosis, Tests and Adjustments
- Section 240 - ELECTRICAL SYSTEM OPERATION, TESTS AND ADJUSTMENTS
- Group 05 - Component Location
- Component Location Information
- Engine Electrical Components—Right Hand Side
- Engine Electrical Components—Left Hand Side
- Dash And Center Control Console Electrical Components
- Dash And Center Control Console Electrical Components - Turkey (IOOS) Tractors
- Tractor Electrical Components (OOS Tractors)
- Tractor Electrical Components - Turkey (IOOS) Tractors
- Group 10 - Theory of Operation - 5310, 5203S India and 5003 Africa and Turkey Tractors
- Theory of Operation Information
- Fuse Block and Fuses
- Relays
- Starting System Operation—Normal
- Starting System Operation—Bypass Attempt
- Charging System Operation
- Lighting System Operation—Turn Signals And Enhanced Tail Lights
- Lighting System Operation—Warning Lights
- Lighting System Operation—Tail Lights
- Lighting System Operation—Headlights and Instrument Lights
- Instrument Panel System Operation—Tachometer/Hour Meter
- Instrument Panel System Operation—Fuel Gauge
- Instrument Panel System Operation—Temperature Gauge
- PTO Warning System Operation
- Air Filter Restriction Indicator Operation
- 7-Pin Trailer Outlet Connector Operation
- Horn Operation
- Rear Work Light
- Group 15 - Theory of Operation – 5610, 5410 and 5310S Tractors
- Theory of Operation Information
- Fuse Block and Fuses
- Relays
- Starting System Operation—Normal
- Starting System Operation—Bypass Attempt
- Charging System Operation
- Lighting System Operation—Turn Signals
- Lighting System Operation—Warning Lights
- Lighting System Operation—Tail Lights
- Lighting System Operation—Headlights and Instrument Lights
- Instrument Panel System Operation—Tachometer/Hour Meter
- Instrument Panel System Operation—Fuel Gauge
- Instrument Panel System Operation—Temperature Gauge
- Air Filter Restriction Indicator Operation
- 7-Pin Trailer Outlet Connector Operation
- Horn Operation
- Flood Light
- Group 20 - Diagnosis, Test and Adjust
- Diagnostic Information
- Wire Color Chart
- Starting System Test Points—Normal Operation
- Starting System Test Points—Bypass Attempt
- Charging System Test Points
- Lighting System Test Points—Turn Signals And Enhanced Tail Lights
- Lighting System Test Points—Warning Lights
- Lighting System Test Points—Rear Flood Light
- Lighting System Test Points—Headlights and Instrument Lights
- Instrument Panel System Test Points—Tachometer/Hourmeter
- Instrument Panel System Test Points—Fuel Gauge
- Instrument Panel System Test Points—Temperature Gauge
- Instrument Panel System Test Points—Oil Pressure
- Air Filter Restriction Test Points
- Optional Horn Test Points
- Accessory Relay and Trailer Connector Test Points
- Battery Voltage and Specific Gravity Tests
- Charge Battery
- Battery Load Test
- Starter amp Draw/RPM Test
- Starter No-Load amp Draw/RPM Test
- Alternator/Regulator Test
- Starter Solenoid Test
- Starter Relay Test
- Key Switch Test
- Plug-In Relay Test
- Mini Plug-In Relay
- Diode Pack Test
- Fuse Test
- Park Position Start Switch Test
- PTO Switch Test
- Light Switch Test
- Turn Signal Controller Test
- Fuel Shut-Off Solenoid Test
- Group 25 - Wiring Schematics
- Schematic Information
- Component Identification Table
- Electrical Schematic Legend
- Group 30 - Wiring Schematics––5310S Tractors
- Schematic Information
- Component Identification Table
- Electrical Schematic
- Group 35 - Wiring Schematics - Turkey Tractors
- Schematic Information
- Component Identification Table
- Electrical Schematic Legend (Earlier)
- Electrical Schematic Legend (Later)
- Section 260 - POWER TRAIN OPERATION, TESTS AND ADJUSTMENTS
- Group 05 - Component Location
- Component Location Information
- Power Train Components (OOS Tractors)
- Power Train Components (IOOS Tractors)
- Clutch Components—Dual
- Transmission Components—CollarShift
- Transmission Components—SyncShuttle™
- Final Drive Components
- Park Brake Components - 5610 Asia and 5003 South Africa and Turkey (OOS) Tractors
- Park Brake Components Turkey (IOOS Tractors)
- Rear 540 PTO Components
- Rear 540/540E PTO Components––If Equipped
- Group 10 - Theory of Operation
- Theory of Operation Information
- Clutch Operation—Dual Clutch
- Transmission Lubrication System
- CollarShift Transmission—Gear Shift Power Flow
- CollarShift Transmission—Range Shift Power Flow
- Collarshift Transmission—Range Shift Power Flow With Creeper – If Equipped
- SyncShuttle™ Transmission—Gear Shift Power Flow
- SyncShuttle™ Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)
- SyncShuttle™ Transmission Synchronizer Operation - 1st and 3rd Gear (Cone-Type Synchronizer)
- SyncShuttle™ Transmission—Range Shift Power Flow
- Mechanical Front Wheel Drive (MFWD) Operation (If Equipped)
- Rear 540 PTO Operation
- Rear 540/540E PTO Operation––If Equipped
- Differential Power Flow
- Differential Lock Operation
- Final Drive Operation
- Group 15 - Diagnosis, Tests, and Adjustments
- Diagnostic Information
- Isolate the Problem Area
- Traction Clutch Slips
- Traction Clutch Dragging
- Traction Clutch Does Not Engage
- Traction Clutch Grabs
- Traction Clutch Squeaks
- Traction Clutch Does Not Release
- Traction Clutch Chatters
- Traction Clutch Rattles
- Traction Clutch Engagement Is Noisy
- Excessive Vibration in Traction Clutch
- Clutch Pedal Does Not Return
- Clutch Pedal Loose
- Clutch Pedal Pulsates
- Jerky or Rough Transmission of Power
- Low Transmission Oil Level (Excessive Oil Leakage)
- Gears Clash, Shift Hard, or Will Not Engage
- Two Speeds Engage Together
- Transmission Will Not Stay in Gear
- Transmission Noisy
- PTO Noisy
- PTO Hard to Engage
- PTO Will Not Operate
- PTO Will Not Stay Engaged
- Excessive Differential Noise
- Differential Does Not Work
- No Differential Lock
- Differential Chatters
- Axle Noise
- Axle Shaft Will Not Turn
- Check and Adjust Clutch Pedal Free Play
- Check and Adjust Clutch Pedal Free Play - Turkey (IOOS) Tractors
- PTO Clutch Lever Adjustment
- Adjust PTO Clutch Lever Linkage Adjustment - Turkey (IOOS) Tractors
- Adjust 540E PTO Lever Linkage (5610 Asia and 5003 Turkey Tractors)
- Section 270 - STEERING AND BRAKE OPERATION, TEST & ADJUSTMENTS
- Group 05 - Component Location
- Component Location Information
- Steering System Components –5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors
- Steering System Components – 5310, 5203S India and 5003 North Africa Tractors
- Brake System Components
- Group 10 - Theory of Operation
- Theory of Operation Information
- Steering System Operation – 5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors
- Steering System Operation – 5310, 5203S India and 5003 North Africa Tractors
- Steering Valve Operation—Neutral and Manual Turning – 5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors
- Steering Valve Operation—Neutral and Manual Turning– 5310, 5203S India and 5003 North Africa Tractors
- Steering Valve Operation—Power Turning – 5610, 5410, 5310S India and 5003 South Africa and Turkey Tractors
- Steering Valve Operation—Power Turning – 5310, 5203S India and 5003 North Africa Tractors
- Brake System Operation
- Brake Valve Operation
- Group 15 - Diagnosis, Tests and Adjustments
- Diagnostic Information
- Isolate the Problem—Steering System
- Steering Sluggish or Loss of Steering
- Isolate the Problem—Brakes
- Excessive Brake Pedal Leak-Down
- Excessive Brake Chatter
- Steering Pump Flow Test
- Steering Valve Relief Test
- Steering Cylinder Leakage Test
- Steering Valve Leakage Test
- Checking Toe-In - Two Wheel Drive Tractor
- Adjusting Toe-In
- Checking Toe - In - MFWD Tractor
- Adjusting Toe-In—MFWD Tractor
- Brake Pedal Adjustment
- Bleed Brake System
- Park Brake Band Adjustment - 5610 Asia and 5003 South Africa and Turkey Tractors
- Park Brake Linkage Adjustment - 5610 Asia and 5003 South Africa and Turkey (OOS) Tractors
- Park Brake Linkage Adjustment - Turkey (IOOS) Tractors
- Section 280 - HYDRAULIC SYSTEM OPERATION, TEST AND ADJUSTMENTS
- Group 05 - Component Location
- Component Location Information
- Hydraulic System Components
- Group 10 - Theory of Operation
- Theory of Operation Information
- Hydraulic System Operation
- Hydraulic Filter Operation
- Hydraulic Pump Operation
- MITA Rockshaft Control Valve Operation—Park Position
- MITA Rockshaft Control Valve Operation—Raise Position
- MITA Rockshaft Control Valve Operation—Lower Position
- MITA Rockshaft Flow Control Valve Operation (FCV)—Neutral Position
- MITA Rockshaft Flow Control Valve Operation (FCV)—Delivery Position
- MITA Rockshaft Flow Control Valve Operation (FCV)—Discharge Position
- MITA Rockshaft Rate-of-Drop Valve (Implement Lock) Operation
- MITA Surge (Safety) Relief Valve Operation
- JD Rockshaft Control Valve Operation—Neutral Phase
- JD Rockshaft Control Valve Operation—Delivery Phase
- JD Rockshaft Control Valve Operation—Discharge Phase
- JD Rockshaft Rate-of-Drop Valve (Implement Lock) Operation
- JD Rockshaft Draft-Sensing Operation
- JD Rockshaft Surge Relief Valve Operation
- JD Rockshaft Main Relief Valve Operation
- Functioning of Position Control
- Functioning of Draft Control
- Combined Functioning of Position and Draft Control
- MITA Selective Control Valve—Neutral Position
- MITA Selective Control Valve—Retract Position
- MITA Selective Control Valve—Extend Position
- MITA Selective Control Valve—Float Position
- EATON Selective Control Valve—Neutral Position
- EATON Selective Control Valve—Retract Position
- EATON Selective Control Valve—Extend Position
- EATON Selective Control Valve—Float Position
- Group 15 - Diagnosis
- Diagnostic Information
- Preliminary Hydraulic System Inspection
- Entire Hydraulic System Fails to Function/No Hydraulic Pump Output
- Insufficient Pump Delivery
- Hydraulic Functions Too Slow
- Excessive Pump Pressure
- Slow Hydraulic Pump Response
- Excessive Pump Noise During Operation
- Rockshaft Does Not Lift or Lifts Slowly
- Rockshaft Does Not Lower or Lowers Slowly
- Park Position Unstable, Rockshaft Drops after Engine Shut Down
- Group 20 - Hydraulic Tests - Without SCV
- Hydraulic System Tests
- Pump Flow Test
- MITA Rockshaft Main Relief Valve Test
- JD Rockshaft Main Relief Valve Test
- Group 25 - Hydraulic Tests—With SCV
- Hydraulic System Tests—With SCV
- Pump Flow Test—With SCV
- Main Relief Valve Test—With SCV
- SCV Leakage Test
- Group 30 - Hydraulic Tests - All
- MITA Rockshaft Leakage Test
- JD Rockshaft Leakage Test
- Rockshaft Lift Cycle Test
- Group 35 - Adjustments - MITA Rockshaft
- Rockshaft Sensing Lever Friction Adjustment
- Control of Assembly of Reaction Spring
- Measurement Control of Push rod
- Adjustment of Position Control Lever
- Adjustment Of Draft Control Lever
- Group 40 - Adjustments - JD Rockshaft
- Rockshaft Lever Friction Adjustment
- Rockshaft Position-Sensing Feedback Linkage Adjustment
- Rockshaft Draft-Sensing Feedback Linkage Adjustment
- Group 45 - Hydraulic Schematics
- Hydraulic Circuit Symbols

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