John Deere 500, 500EX and 500EXT Buck Utility ATV Technical Manual (TM2153)

John Deere 500, 500EX and 500EXT Buck Utility ATV Technical Manual (TM2153 MAY 2004)

This official technical manual delivers in-depth service procedures, testing instructions, and repair information for the John Deere 500, 500EX, and 500EXT Buck Utility ATV models. Covering systems such as the engine, electrical components, drivetrain, suspension, hydraulic brakes, and body/frame repair, this guide is essential for technicians and ATV owners seeking to maintain peak machine performance and reliability.

Model Covers:

John Deere 500 Buck Utility ATV

John Deere 500EX Buck Utility ATV

John Deere 500EXT Buck Utility ATV

File Format: PDF

Size: 32.79 MB

No. of pages: 276

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

Safety and General Information

• Understanding safety signage, protective gear, and emergency protocols
• Proper use of tools, work area setup, and fire prevention practices
• Battery servicing, chemical handling, and California Proposition 65 compliance

Engine Systems and Diagnostics

• Cooling, lubrication, and ignition system troubleshooting
• Engine disassembly, removal, installation, and anti-vibration system service
• Fuel circuit, carburetor, and air intake system servicing

Electrical and Charging System

• Wiring schematics, component locations, and MPEM module diagnostics
• Battery testing and maintenance, fuse systems, and ignition components
• Electric shift system, sensors, solenoids, and lighting tests

Transmission and Clutch Assembly

• Gear shifting diagnostics and mechanical/hydraulic testing
• Clutch weight, drum, modulator valve, and friction plate servicing
• Transmission teardown, parking lock, and shift mechanism repairs

Drive Train and Differential

• Front/rear drive shaft, propeller shafts, and differentials
• Axle components, wheel bearings, and assembly instructions
• Hub, knuckle, and rear axle servicing

Steering and Suspension

• Handlebar, steering column, tie-rod, and bearing service
• Shock absorber inspection and swing arm maintenance

Hydraulic Brake System

• Front and rear brake disassembly, caliper and fluid service
• Brake hoses, master cylinder, and parking brake inspection
• Brake disc, pads, lever, and cable testing

Body, Frame, and Accessories

• Seat, cargo box, bumper, and rack adjustments
• Plastic repair, decals replacement, and cover servicing
• Winch latch, hitch, frame components, and footrest support

This John Deere 500, 500EX and 500EXT Buck Utility ATV Technical Manual is the definitive guide for complete ATV diagnostics, component servicing, and maintenance operations—ideal for technicians and owners who demand performance and precision.