John Deere 444J, 544J, 624J Loaders Operators Manual (PN OMT197190 ISSUE G0) - Complete Guide

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No. of pages: 230

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📑 Table of Contents:

- Safety—Safety and Operator Conveniences
- Safety and Operator Convenience Features
- Safety—General Precautions
- Recognize Safety Information
- Follow Safety Instructions
- Operate Only If Qualified
- Wear Protective Equipment
- Avoid Unauthorized Machine Modifications
- Add Cab Guarding For Special Uses
- Inspect Machine
- Stay Clear of Moving Parts
- Avoid High-Pressure Fluids
- Avoid High-Pressure Oils
- Work In Ventilated Area
- Prevent Fires
- Prevent Battery Explosions
- Handle Chemical Products Safely
- Dispose of Waste Properly
- Prepare for Emergencies
- Clean Debris from Machine
- Safety—Operating Precautions
- Use Steps and Handholds Correctly
- Start Only From Operator's Seat
- Use and Maintain Seat Belt
- Prevent Unintended Machine Movement
- Avoid Worksite Hazards
- Use Special Care When Operating Loader
- Keep Riders Off Machine
- Avoid Backover Accidents
- Avoid Machine Tip Over
- Operating on Slopes
- Operating or Traveling On Public Roads
- Inspect and Maintain ROPS
- Add and Operate Attachments Safely
- Safety—Maintenance Precautions
- Park And Prepare For Service Safely
- Service Cooling System Safely
- Remove Paint Before Welding or Heating
- Make Welding Repairs Safely
- Drive Metal Pins Safely
- Safety—Safety Signs
- Safety Signs
- Replace Safety Signs
- Operation—Operator’s Station
- Levers
- Pedals
- Monitor Panel (CMU)
- Monitor Panel Functions
- Switch Pad
- Switch and Accessory Functions
- Monitor Display Unit—Normal Display
- Monitor Display Unit—Main Menu
- Monitor Display Unit—Main Menu—Codes
- Monitor Display Unit—Main Menu—Machine
- Monitor Display Unit—Main Menu—Diagnostics
- Monitor Display Unit—Main Menu—Monitor
- Horn Button
- Turn Signals
- Air Conditioning Controls and Heater Operation
- Adjusting Steering Wheel Tilt
- Opening and Securing Side Door
- Opening Side Window/Secondary Exit
- Opening Rear Side Window
- Adjusting Seat
- Seat Belt
- Operation—Operating the Machine
- Inspect Machine Daily Before Starting
- Check Instruments Before Starting
- Starting the Engine
- Starting Fluid—If Equipped (Cold Weather Starting Aid)
- Engine Heater—If Equipped
- Using Coolant Heater—If Equipped
- Warm-Up
- Cold Weather Warm-Up
- Neutral Lock
- Shifting the Transmission
- Park Brake Switch
- Boom and Bucket Control Lever—One Lever Design
- Boom and Bucket Control Lever—Two Lever Design
- Quick Shift Switch
- Ride Control—If Equipped
- Secondary Steering—If Equipped
- Differential Lock Switch
- Boom Height Kickout Adjustment
- Return-to-Carry Kickout Adjustment
- Return-To-Dig Adjustment for Z-Bar Linkage Only
- Return-To-Dig Adjustment—If Equipped With Powerllel Linkage
- Using the Loader Bucket
- Backdragging
- Fork Attachment
- Parking the Machine
- Loading Machine on a Trailer
- Towing Procedure
- Lifting the Machine
- Maintenance—Machine
- Diesel Fuel
- Lubricity of Diesel Fuel
- Handling and Storing Diesel Fuel
- Biodiesel Fuel
- Low Sulfur Diesel Fuel Conditioner
- Testing Diesel Fuel
- Minimizing the Effect of Cold Weather on Diesel Engines
- Alternative and Synthetic Lubricants
- Diesel Engine Oil
- Diesel Engine Oil and Filter Service Intervals
- Transmission, Park Brake, and Differential Oil
- Hydraulic Reservoir Oil
- Grease
- Heavy Duty Diesel Engine Coolant
- Maintenance—Periodic Maintenance
- Service Your Machine at Specified Intervals
- Check Hour Meter Regularly
- Prepare Machine for Maintenance
- Opening Engine Side Shields and Service Doors
- Locking Machine Frame
- Boom Lock
- Pin Removal—If Equipped With Powerllel Linkage
- Opening Grille Door
- Check Windshield Washer Fluid Level
- Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
- Service Intervals
- Required Parts
- Maintenance—As Required
- Check Tire Pressure
- Tire Pressures (444J Z-Bars and High Lifts)
- Tire Pressures (444J Powerllels and Tool Carriers)
- Tire Pressures (544J Z-Bars and High Lifts)
- Tire Pressures (544J Powerllels and Tool Carriers)
- Tire Pressures (624J Z-Bars and High Lifts)
- Tire Pressures (624J Powerllels and Tool Carriers)
- Tighten Wheel Retainer Nuts
- Clean or Replace Air Cleaner Elements
- Drain and Clean Primary Fuel Filter
- Check Cab Fresh Air Filter—If Equipped With Cab
- Check Cab Recirculating Air Filter—If Equipped With Cab
- Inspect Serpentine Belt
- Replace Final Fuel Filter
- Maintenance—Every 10 Hours or Daily
- Check Recovery Tank Coolant Level
- Clean Air Cleaner Dust Unloader Valve
- Check Engine Oil Level
- Check Hydraulic Oil Level
- Check Transmission Oil Level
- Maintenance—Every 100 Hours
- Grease Loader Linkage and Cylinder Pivots
- Grease Front Steering Cylinder Pivots
- Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots
- Maintenance—Initial Service - 250 Hours
- Change Engine Break-In Oil and Replace Filter
- Change Front and Rear Differential/Axle Oil
- Maintenance—Every 250 Hours
- Grease Front Driveline Sliding Joint
- Check Surge Tank Level
- Take Engine Oil Sample
- Maintenance—Every 500 Hours
- Grease Upper and Lower Drive Line Sliding Joints
- Check Air Intake Hoses
- Check Battery Electrolyte Level and Terminals
- Change Engine Oil and Replace Filter
- Replace Primary Fuel Filter
- Replace Primary Fuel Filter Strainer (444J, S.N. 598949—; 544J,
- Replace Final Fuel Filter
- Replace Hydraulic System Return Filter
- Grease Rear Oscillating Support Cover
- Replace Hydraulic Reservoir Breather Filter
- Check Park Brake Oil Level
- Check Front and Rear Differential/Axle Oil Level
- Take Fluid Samples
- Maintenance—Every 1000 Hours
- Clean Engine Crankcase Vent Tube
- Replace Air Cleaner Dust Unloader Valve
- Replace Air Cleaner Elements
- Replace Transmission Oil Filter
- Check Coolant
- Check Radiator Hoses
- Grease Frame Hinge Pivots
- Change Park Brake Oil
- Maintenance—Every 2000 Hours
- Adjust Engine Valve Lash (Clearance)
- Draining the Cooling System
- Filling the Cooling System
- Change Transmission Oil
- Change Front and Rear Differential/Axle Oil
- Clean Axle Differential Recirculation Screen
- Re-Run Clutch Calibration
- Maintenance—Every 4000 Hours
- Change Hydraulic Oil
- Clean Hydraulic System Strainer
- Maintenance—Every 4500 Hours
- Replace Engine Crankshaft Dampener (544J and 624J Only)
- Miscellaneous—Machine
- Bleed the Fuel System
- Precautions for Alternator and Regulator
- Handling, Checking, and Servicing Batteries Carefully
- Using Booster Batteries—24-Volt System
- Using Battery Charger
- Replacing Batteries
- Removing Batteries
- Replacing Fuses
- Fuse (Blade-Type) Color Codes
- Replacing Halogen Bulbs
- Engine Speeds
- Checking Neutral Start System
- Servicing Air Conditioning System
- Welding on Machine
- External Service Brake Inspection—444J (S.N. —604689), 544J, 624
- External Service Brake Inspection—444J (S.N. 604690— )
- Checking Brake Accumulators—444J (S.N. —604689), 544J, 624J
- Checking Brake Accumulators—444J (S.N. 604690— )
- Checking Ride Control Accumulator—If Equipped
- Transmission Cooler and Radiator External Cleaning Procedure
- Service Recommendations For Snap-To-Connect (STC®) Fittings
- Do Not Service Control Valves, Cylinders, Pumps or Motors
- Hardware Torque Specifications
- Keep ROPS Installed Properly
- Metric Bolt and Screw Torque Values
- Unified Inch Bolt and Screw Torque Values
- Miscellaneous—Operational Checkout
- Operational Checkout
- Engine Off Checks
- Engine Running Checks
- Miscellaneous—Troubleshooting
- Troubleshooting Procedure
- Diagnostic Trouble Codes Quick Reference List
- Engine
- Transmission
- Differential and Axle
- Service Brake
- Drive Line
- Park Brake
- Hydraulic System
- Steering
- Air Conditioning System
- Heater System
- Miscellaneous—Storage
- Prepare Machine For Storage
- Monthly Storage Procedure
- Miscellaneous—Machine Numbers
- Record Product Identification Number (PIN)
- Record Engine Serial Number
- Record Transmission Serial Number
- Record Hydraulic Pump Serial Number
- Record Axle Serial Number
- Keep Machines Secure
- Keep Proof of Ownership
- Miscellaneous—Specifications
- 444J Specifications
- 444J Tool Carrier Specifications
- 444J High Lift Specifications
- 444J Powerllel Specifications
- 444J Drain and Refill Capacities
- 544J Specifications
- 544J Tool Carrier Specifications
- 544J High Lift Specifications
- 544J Powerllel Specifications
- 544J Drain and Refill Capacities
- 624J Specifications
- 624J Tool Carrier Specifications
- 624J High Lift Specifications
- 624J Powerllel Specifications
- 624J Drain and Refill Capacities

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