John Deere 370E, 410E and 460E Articulated Dump Truck Technical Manual (TM12408)

John Deere 370E, 410E, and 460E Articulated Dump Truck Technical Manual (TM12408 27 DEC 15)

This technical manual provides in-depth diagnostic, troubleshooting, and repair procedures for the John Deere 370E, 410E, and 460E Articulated Dump Trucks. It covers key components such as the engine, transmission, hydraulic system, powertrain, brakes, and electrical systems, ensuring that service professionals have the necessary information to maintain and repair these heavy-duty machines efficiently.

Model Covers:

iT4/S3B models 370E, 410E, 460E (SN. E634583-668586)

• John Deere 370E Articulated Dump Truck
• John Deere 410E Articulated Dump Truck
• John Deere 460E Articulated Dump Truck

File Format: PDF

Size: 29.97 MB

No. of pages: 597

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Safety and Information

• Operator safety procedures and best practices
• Personal protective equipment and workplace hazards
• Handling high-pressure fluids and avoiding contamination
• Battery safety and fire prevention measures
• Machine stability and tip-over prevention

Axles, Wheels, and Suspension Systems

• Removal and installation of TeamMate V 1500 Series Axles
• Drive shaft removal, inspection, and reinstallation
• Suspension strut, accumulator, and axle mount servicing
• Hydraulic system cooling and oil flow adjustments

Transmission and Powertrain

• Transmission removal, installation, and alignment
• Power shift clutch assembly and control valve servicing
• Torque converter removal and diagnostic procedures
• Gear shaft adjustments and speed sensor calibration

Engine and Fuel System

• Engine removal, crankshaft damper servicing, and installation
• Cold start aids and block heater troubleshooting
• Cooling system radiator, oil cooler, and fuel filter maintenance
• Diesel Particulate Filter (DPF) removal and exhaust system servicing

Hydraulic System Testing

• Hydraulic pump removal, diagnostics, and system pressure adjustments
• Lift cylinder, dump body heat diverter valve, and manifold servicing
• Hydraulic oil contamination control and component failure cleanup
• Fan motor operation, speed regulation, and troubleshooting

Steering and Braking Systems

• Steering valve diagnostics, cylinder replacement, and recalibration
• Service brake assembly removal, bleeding procedures, and hydraulic tests
• Park brake caliper replacement and hydraulic control valve servicing
• Electronic brake valve function tests and adjustments

Operator’s Station and Cab Controls

• Cab removal, installation, and tilt system diagnostics
• Seat belt maintenance and operator seat adjustments
• HVAC refrigerant recovery, compressor installation, and blower motor servicing
• Windowpane, windshield wiper, and door assembly adjustments

Electrical System and Diagnostics

• Battery testing, alternator troubleshooting, and wiring schematics
• Fuse panel layout, circuit testing, and relay replacement
• Lighting system function tests and monitor control calibration
• CAN Bus system communication troubleshooting

Dump Body and Haulage Device

• Dump body removal, installation, and alignment procedures
• Lift cylinder maintenance, head-end pivot pin servicing, and bushings replacement
• Dump body heat system troubleshooting and diverter valve calibration
• Frame reinforcement, articulation frame servicing, and welding guidelines

For complete service information, also see:

370E, 410E, and 460E Articulated Dump Truck Diagnostic .......... TM12406
JDLink (MTG) Technical Manual .......... TM114519
120 Series Hydraulic Cylinders .......... CTM120519
TMV 1500 Series Axle 370E, 410E, 460E Series Outboard Planetary Axles .......... CTM115319
6135 PowerTech Diesel Engine (Interim Tier 4) Level 22 ECU .......... CTM104919

This John Deere 370E, 410E, and 460E Articulated Dump Truck Technical Manual is a critical resource for service technicians, offering extensive troubleshooting methods, diagnostic techniques, and step-by-step repair procedures to ensure maximum performance and reliability.