John Deere 225CLC RTS Excavator 2013 Service Manual (TM2095) - Diagnostic, Operation & Test

JOHN DEERE 225CLC RTS EXCAVATOR (DIAGNOSTIC, OPERATION AND TEST MANUAL) 2013 SERVICE MANUAL (TM2095)

This John Deere 225CLC RTS Excavator Service Manual is an essential guide for technicians, operators, and mechanics involved in the diagnostics, troubleshooting, and testing of this machine. It provides detailed insights into the hydraulic system, engine, electrical components, power train, and air conditioning system, along with a complete set of diagnostic trouble codes and adjustment procedures.

File Format: PDF

Size: 30.47 MB

No. of pages: 456

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Key Technical Features:

General Information & Safety

• Comprehensive machine safety guidelines, including precautions for high-pressure oils and fire prevention.
• Proper procedures for battery handling, welding, and hazardous materials disposal.
• Step-by-step instructions for inspection, starting, stopping, and parking the machine safely.

Operational Checkout & Testing

• Full operational test procedures, including diagnostic trouble code checks.
• Hydraulic drift checks, cycle time tests, and propel system tracking verification.
• Performance assessment of boom, arm, and bucket operations.

Engine Diagnostics & Adjustments

• Detailed breakdown of engine components and fuel system operation.
• Engine speed, turbocharger, and cooling system performance tests.
• Procedures for adjusting fuel injection timing, valve clearance, and fan belt tension.

Electrical System & Wiring Diagrams

• Complete wiring schematics and electrical component locations.
• Testing procedures for fuses, sensors, relays, alternator, and battery.
• Diagnosis of engine control circuits, monitor displays, and alarm systems.

Power Train & Propel System

• Theory of operation and troubleshooting for track adjusters, recoil springs, and propel gearbox.
• Detailed procedures for diagnosing undercarriage components.

Hydraulic System & Controls

• Hydraulic schematics covering pilot system, control valves, cylinders, swing motors, and propel motors.
• Regulator adjustments and hydraulic pump flow rate testing.
• Diagnostic steps for pilot circuits, dig circuits, swing mechanisms, and propel systems.

Heating & Air Conditioning

• Inspection and troubleshooting of air conditioning and heating systems.
• Testing procedures for compressor clutch, refrigerant levels, and air flow.
• Step-by-step R134a refrigerant leak testing and compressor belt adjustments.

Dealer Fabricated Tools

• Instructions for using specialized tools for hydraulic testing and troubleshooting.

This John Deere 225CLC RTS Excavator Diagnostic, Operation, and Test Manual is a must-have for professionals looking to efficiently maintain, diagnose, and repair this excavator, ensuring peak performance and longevity.