John Deere 200LC Excavator Operation and Tests Technical Manual (TM1663)

John Deere 200LC Excavator Operation and Tests Technical Manual (TM1663 28NOV01)

This official John Deere technical manual provides comprehensive diagnostic procedures, system testing guidelines, and operational insights for the 200LC excavator. Designed for technicians and equipment owners, this manual covers safety measures, hydraulic and electrical system troubleshooting, engine performance tests, and adjustment procedures.

File Format: PDF

Size: 10.83 MB

No. of pages: 696

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety Guidelines

• Operational safety and protective measures
• Emergency preparedness and hazardous material handling
• Machine inspection and service precautions

Engine Operation, Diagnostics & Adjustments

• POWERTECH® 6.8L (6068) engine theory and performance
• Fuel system diagnostics and leakage checks
• Turbocharger boost pressure and power tests
• Cooling system inspections and adjustments

Hydraulic System Testing & Troubleshooting

• Hydraulic circuit schematics and control valve functions
• Pilot pump operation and system relief valve settings
• Arm regenerative and swing motor diagnostics
• Hydraulic pump regulator testing and flow adjustments

Electrical System Analysis & Circuit Diagrams

• Reading system schematics and wiring diagrams
• Battery testing and troubleshooting
• Sensor circuits, alternator operation, and power distribution
• Work and drive light diagnostics

Operational Checkout Procedures

• Hydraulic system functionality tests
• Undercarriage and structural component inspections
• Operator station checks (seat, doors, controls)
• Heating and air conditioning system tests

Power Train & Undercarriage Testing

• Track adjuster and propel gearbox diagnostics
• Wear measurement procedures for track chain and rollers
• Track sag and carrier roller inspection

Air Conditioning System Troubleshooting

• Refrigerant handling and pressure diagnostic charts
• R134a refrigerant recovery and recharge procedures
• Heater and air conditioning controller operation

For complete service information, also see:

200LC Excavator Repair .......... TM1664
PowerTech 4.5L & 6.8L (4045 and 6068) Diesel Engines .......... CTM104
Alternators and Starting Motors .......... CTM77
Undercarriage Appraisal Manual .......... SP326

This John Deere 200LC Excavator Operation and Tests Technical Manual is a must-have for technicians, providing in-depth diagnostic and testing procedures to ensure optimal machine performance.