John Deere 160GLC Excavator REPAIR TECHNICAL MANUAL (TM13349X19)

John Deere 160GLC Excavator Repair Technical Manual (TM13349X19 14MAR19)

This official repair manual provides detailed service, troubleshooting, and maintenance procedures for the John Deere 160GLC Excavator. It includes hydraulic system repairs, engine overhauls, undercarriage servicing, electrical diagnostics, and structural component inspections to ensure peak machine performance.

Model Covers:

160GLC Excavator

(PIN: 1FF160GX__F055671- )

File Format: PDF

Size: 18.16 MB

No. of pages: 462

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety

• Recognizing safety information
• Operator qualification and protective equipment
• Preventing unintended machine movement
• Avoiding high-pressure fluid hazards
• Fire prevention and hazardous material handling
• Battery explosion risks and electrical safety
• Proper machine decommissioning and recycling

Tracks & Undercarriage

• Track roller removal, servicing, and installation
• Track carrier roller maintenance
• Track adjuster and recoil spring servicing
• Front idler removal and installation
• Track chain disassembly and assembly

Axles & Suspension Systems

• Travel gearbox servicing and diagnostics
• Hydraulic propel motor repair
• Rotary manifold disassembly and reinstallation

Engine & Cooling System

• Engine removal, installation, and servicing
• Cooling system component servicing
• Fuel tank, fuel lines, and filter replacements
• Exhaust aftertreatment system and diesel particulate filter maintenance

Frame & Structural Components

• Machine welding and structural frame repairs
• Counterweight removal and installation

Operator’s Station

• Cab removal, installation, and window servicing
• Seat and seat belt maintenance
• Heating and air conditioning troubleshooting
• Refrigerant recovery and charging procedures

Excavator Boom, Arm & Attachments

• Bucket, boom, and arm inspections
• Boom, arm, and bucket cylinder servicing
• Pin and bushing removal and replacement

Hydraulic System

• Hydraulic pump removal, testing, and calibration
• Control valve and pilot system maintenance
• Hydraulic oil filtering and contamination cleanup

Swing & Rotation System

• Swing gearbox maintenance and repairs
• Swing motor and park brake troubleshooting
• Swing bearing removal, servicing, and reinstallation

Dealer Fabricated Tools

• Track recoil spring assembly tool
• Rotary manifold lifting tool
• Swing gearbox spanner wrench

This John Deere 160GLC Excavator Repair Technical Manual is an essential resource for technicians, mechanics, and excavator owners, providing detailed repair instructions, diagnostics, and maintenance procedures to keep your machine operating efficiently.