John Deere 160GLC Excavator Operation & Test Technical Manual (TM13345X19)

John Deere 160GLC Excavator Operation & Test Technical Manual (TM13345X19 27JUN19)

This official technical manual provides comprehensive diagnostic, operational, and testing procedures for the John Deere 160GLC Excavator. It includes troubleshooting for the hydraulic, electrical, and engine systems, diagnostic trouble codes (DTCs), controller area network (CAN) communication errors, and system performance evaluations to ensure peak machine efficiency.

Model Covers:

160GLC Excavator

(PIN: 1FF160GX_ _F055671- )

File Format: PDF

Size: 51.28 MB

No. of pages: 1224

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety

• Recognizing safety information
• Preventing unintended machine movement
• Handling high-pressure fluids and oils safely
• Fire prevention and chemical handling safety
• Machine decommissioning and fluid disposal
• Battery explosion and hazardous material precautions

Diagnostic Trouble Codes (DTCs) & Controller Area Network (CAN) Diagnostics

• Main Controller (MCZ) fault codes
• Engine Control Unit (ECU) error codes
• CAN 0 and CAN 1 circuit diagnostics
• Monitor Controller (DSZ) fault codes
• Air Conditioner Controller (ACF) error logs

Operational Checkout Procedures

• Key switch OFF, engine OFF system checks
• Key switch ON, engine ON functional tests
• Blade function, travel mode, and swing speed verification
• Cycle time testing and performance checks

Engine System

• Isuzu engine diagnostics and system overview
• Fuel injection system troubleshooting
• Cooling system pressure analysis and overheating diagnostics
• Exhaust aftertreatment and diesel particulate filter (DPF) troubleshooting

Electrical System

• Wiring schematics and fuse panel diagnostics
• Battery, alternator, and starter motor troubleshooting
• Monitor controller and ECU circuit analysis
• CAN bus signal testing and error resolution

Power Train

• Track adjustment and undercarriage wear assessment
• Propel motor and travel gear case diagnostics
• Swing motor performance testing

Hydraulic System

• Hydraulic pump flow regulation and calibration
• Control valve function testing and adjustment
• Travel and swing motor speed calibration
• Hydraulic oil contamination cleanup and servicing

Heating & Air Conditioning System

• Cab air circulation and blower motor troubleshooting
• Air conditioning compressor and refrigerant system testing
• Cab heating and defrost system diagnostics

This John Deere 160GLC Excavator Operation & Test Technical Manual is an essential resource for technicians, mechanics, and equipment operators, providing comprehensive diagnostics, troubleshooting, and system testing procedures to maintain peak excavator performance.