John Deere 160CLC Excavator Repair Technical Manual (TM1933)

John Deere 160CLC Excavator Repair Technical Manual (TM1933 02JUL13)

This official repair manual provides comprehensive service, troubleshooting, and maintenance procedures for the John Deere 160CLC Excavator. It includes hydraulic system repairs, engine overhauls, undercarriage servicing, electrical diagnostics, and structural component inspections to ensure peak machine performance.

File Format: PDF

Size: 22.53 MB

No. of pages: 382

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety

• Recognizing safety information
• Operating precautions and emergency preparedness
• Handling high-pressure fluids and oils
• Fire prevention and battery explosion hazards
• Proper use of seat belts and operator safety
• Preventing unintended machine movement
• Welding repair safety procedures

Tracks & Undercarriage

• Track roller removal, servicing, and installation
• Track carrier roller maintenance
• Track adjuster and recoil spring servicing
• Track chain repair and replacement
• Front idler removal and installation

Axles & Suspension Systems

• Propel gearbox servicing and diagnostics
• Hydraulic propel motor repair
• Rotary manifold removal and reinstallation

Engine & Cooling System

• Engine removal and installation
• Cooling system component servicing
• Fuel filter, tank, and fuel system maintenance

Frame & Structural Components

• Machine welding and structural frame repairs
• Counterweight removal and installation

Operator’s Station

• Cab removal, installation, and window servicing
• Seat and seat belt maintenance
• Heating and air conditioning system troubleshooting
• Refrigerant recovery and charging procedures

Excavator Boom, Arm & Attachments

• Bucket, boom, and arm inspections
• Boom, arm, and bucket cylinder servicing
• Pin and bushing removal and replacement

Hydraulic System

• Hydraulic pump removal, disassembly, and calibration
• Control valve and pilot system maintenance
• Hydraulic oil filtering and contamination cleanup

Swing & Rotation System

• Swing gearbox maintenance and repairs
• Swing motor and park brake troubleshooting
• Swing bearing removal, servicing, and reinstallation

Dealer Fabricated Tools

• Track recoil spring assembly tool
• Rotary manifold lifting tool
• Swing gearbox spanner wrench

For complete service information, also see:

160CLC Excavator Diagnostic .......... TM1932
Alternators and Starting Motors .......... CTM77
PowerTech 4.5L and 6.8L Diesel Engines Level 12 Electronic Fuel System With Stanadyne DE10 Pump .......... CTM331
Super Caddy Oil Cleanup Procedure .......... CTM310
PowerTech 4.5L & 6.8L Diesel Engines Tier 1/Stage I, Tier 2/Stage II, Tier 3/Stage IIIA, Tier 3/Stage IIA, Tier 3/Stage III (Base Engine) .......... CTM104
JDG10274 Ultrasonic Undercarriage Measurement Gauge .......... CTM10001

This John Deere 160CLC Excavator Repair Technical Manual is an essential resource for technicians, mechanics, and excavator owners, providing detailed repair instructions, diagnostics, and maintenance procedures to keep your machine operating efficiently.