John Deere 160CLC Diagnostic Operation and Test Manual (TM1932)

John Deere 160CLC Diagnostic Operation and Test Manual (TM1932 18AUG15)

This official technical manual provides in-depth diagnostic, operational, and testing procedures for the John Deere 160CLC Excavator. It includes troubleshooting for hydraulic, electrical, and engine systems, system performance evaluations, diagnostic trouble codes (DTCs), and advanced testing methods to ensure peak machine efficiency.

File Format: PDF

Size: 29.53 MB

No. of pages: 433

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety

• Recognizing safety information
• Handling high-pressure fluids and oils
• Fire prevention and battery explosion hazards
• Exhaust filter ash handling and disposal
• Preventing unintended machine movement
• Proper machine decommissioning and recycling

Operational Checkout Procedures

• Engine ON diagnostic checks
• Gauges, monitor, and relay circuit tests
• Propel lever and pedal neutral position checks
• Hydraulic oil tank pressurization and drift testing
• Swing dynamic braking and park brake testing
• Cycle time testing for hydraulic efficiency

Engine System

• John Deere 4045 4.5L engine diagnostics
• Engine speed control system operation
• Turbocharger boost pressure and fuel line leakage tests

Electrical System

• Wiring schematics and fuse specifications
• Battery, alternator, and starter motor troubleshooting
• Monitor controller and ECU circuit analysis
• CAN bus signal testing and error resolution

Power Train

• Track adjuster and undercarriage wear assessment
• Propel gearbox operation and diagnostics
• Swing bearing wear measurement

Hydraulic System

• Hydraulic pump operation and calibration
• Control valve testing and relief valve adjustment
• Swing motor and propel motor leakage tests

Heating & Air Conditioning System

• Cab air circulation and blower motor troubleshooting
• Air conditioning compressor and refrigerant system testing
• Cab heating and defrost system diagnostics

For complete service information, also see:

160CLC Excavator Repair .......... TM1933
Alternators and Starting Motors .......... CTM77
PowerTech 4.5L and 6.8L Diesel Engines Level 12 Electronic Fuel System With Stanadyne DE10 Pump .......... CTM331
Super Caddy Oil Cleanup Procedure .......... CTM310
PowerTech 4.5L & 6.8L Diesel Engines Tier 1/Stage I, Tier 2/Stage II, Tier 3/Stage IIIA, Tier 3/Stage IIA, Tier 3/Stage III (Base Engine) .......... CTM104
JDG10274 Ultrasonic Undercarriage Measurement Gauge .......... CTM10001

This John Deere 160CLC Diagnostic Operation and Test Manual is an essential resource for technicians, mechanics, and equipment operators, providing comprehensive diagnostics, troubleshooting, and system testing procedures for maintaining peak excavator performance.