John Deere 135G Excavator Repair Technical Manual (TM14054X19)

John Deere 135G Excavator Repair Technical Manual (TM14054X19 28FEB19)

This official repair manual provides comprehensive service, troubleshooting, and maintenance procedures for the John Deere 135G Excavator. It includes hydraulic system repairs, engine overhauls, undercarriage servicing, electrical diagnostics, and component inspections to ensure reliable machine performance.

Model Covers:

135G Excavator (PIN: 1FF135GX__F500001- )

File Format: PDF

Size: 21.72 MB

No. of pages: 490

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety

• Recognizing safety information
• Machine inspection and maintenance
• Handling high-pressure fluids and oils
• Fire prevention and battery explosion hazards
• Exhaust filter ash handling and disposal
• Use and maintain seat belts
• Machine decommissioning and recycling procedures

Tracks & Undercarriage

• Track roller removal, installation, and pressure testing
• Track chain removal, assembly, and servicing
• Sprocket, front idler, and recoil spring maintenance

Axles & Suspension Systems

• Travel gearbox servicing and adjustments
• Travel motor and park brake diagnostics

Engine & Cooling System

• Engine removal, installation, and turbocharger servicing
• Radiator, oil cooler, and exhaust filter maintenance
• Fuel transfer pump installation and priming

Hydraulic System

• Hydraulic pump removal, testing, and calibration
• Control valve assembly and pilot pressure regulation
• Blade hydraulic cylinder disassembly and reassembly
• Hydraulic oil filtering and contamination cleanup

Operator’s Station

• Cab removal, installation, and windshield servicing
• Air conditioning refrigerant handling and system recharging
• Heater core, blower motor, and vent system maintenance

Blade & Excavator Attachments

• Blade hydraulic system repairs and pump servicing
• Bucket, arm, and boom structural inspections
• Pin and bushing removal and replacement

Swing & Rotation System

• Swing motor, park brake, and gearbox servicing
• Swing bearing removal, seal installation, and reassembly

Dealer Fabricated Tools

• Track recoil spring assembly tool
• Rotary manifold lifting tool
• Swing gearbox spanner wrench

This John Deere 135G Excavator Repair Technical Manual is an essential resource for technicians, mechanics, and excavator owners, providing detailed repair instructions, diagnostics, and maintenance procedures for peak machine performance.