John Deere 135D Excavator Operation & Test Technical Manual (TM10742)

John Deere 135D Excavator Operation & Test Technical Manual (TM10742 16AUG19)

This official technical manual provides detailed diagnostic, operational, and testing procedures for the John Deere 135D Excavator. It includes troubleshooting for hydraulic, electrical, and engine systems, along with system performance evaluations, diagnostic trouble codes (DTCs), and advanced testing methods to ensure peak machine efficiency.

File Format: PDF

Size: 24.55 MB

No. of pages: 842

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety

• Recognizing safety information
• Preventing unintended machine movement
• Proper use of protective equipment
• Handling high-pressure fluids and oils
• Fire prevention and chemical handling safety
• Cab guarding for special operations

Diagnostic Trouble Codes (DTCs) & Controller Area Network (CAN) Diagnostics

• Main Controller (MCF) error codes and troubleshooting
• ECU diagnostic trouble codes (oil pressure, boost pressure, coolant temp, etc.)
• CAN network diagnostics and communication errors

Operational Checkout Procedures

• Engine OFF, Key OFF system checks
• Engine ON, Key ON operational tests
• Blade function, travel mode, and swing speed verification
• Cycle time testing for operational efficiency

Engine System

• Engine speed control system operation
• Fuel injection system diagnostics and troubleshooting
• Cooling system pressure checks and troubleshooting
• Engine power testing with turbocharger boost pressure

Electrical System

• Wiring schematics and fuse panel locations
• Battery, alternator, and starter motor diagnostics
• Monitor controller circuit analysis and troubleshooting

Power Train

• Track adjustment and undercarriage wear assessment
• Propel motor and travel gear case diagnostics
• Swing motor and rotation system performance testing

Hydraulic System

• Pilot system pressure regulation and diagnostics
• Hydraulic pump flow testing and calibration
• Control valve function tests and troubleshooting
• Travel motor and swing motor speed calibration

Heating & Air Conditioning System

• Cab air circulation and blower motor troubleshooting
• Air conditioning compressor and refrigerant testing
• Cab heating system and ventilation diagnostics

This John Deere 135D Excavator Operation & Test Technical Manual is an essential resource for technicians, mechanics, and equipment operators, providing comprehensive diagnostics, troubleshooting, and system testing procedures for maintaining peak excavator performance.