John Deere 135C RTS Excavator Repair Technical Manual (TM2094)

John Deere 135C RTS Excavator Repair Technical Manual (TM2094 18AUG15)

This official repair manual provides comprehensive service, troubleshooting, and maintenance procedures for the John Deere 135C RTS Excavator. It includes hydraulic system repairs, engine overhauls, undercarriage servicing, electrical diagnostics, and component inspections to ensure reliable machine performance.

RTS models 135C RTS

File Format: PDF

Size: 24.57 MB

No. of pages: 503

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Information & Safety

• Recognizing safety information
• Handling high-pressure fluids and oils
• Fire prevention and chemical handling safety
• Preventing unintended machine movement
• Proper welding and repair procedures

Track System

• Track roller removal, installation, and leakage testing
• Track carrier roller servicing and seal inspection
• Track shoe and chain replacement and assembly
• Sprocket, front idler, and recoil spring maintenance

Axles & Suspension Systems

• Propel gearbox removal, disassembly, and reinstallation
• Propel motor service and valve housing repair
• Rotary manifold testing and start-up procedures

Engine & Cooling System

• Engine removal, installation, and turbocharger servicing
• Water pump, cooling fan, and radiator maintenance
• Fuel injection nozzle and fuel filter replacement
• Camshaft, piston, and crankshaft inspection and repairs

Hydraulic System

• Hydraulic pump removal, testing, and calibration
• Control valve assembly and pilot pressure regulation
• Blade hydraulic cylinder disassembly and reassembly
• Hydraulic oil filtering and contamination cleanup

Operator’s Station

• Cab removal, installation, and seat adjustments
• Air conditioning refrigerant handling and system recharging
• Heater core, blower motor, and vent system maintenance

Blade & Excavator Attachments

• Blade hydraulic system repairs and pump servicing
• Bucket, arm, and boom structural inspections
• Pin and bushing removal and replacement

Swing & Rotation System

• Swing motor, park brake, and gearbox servicing
• Swing bearing removal, seal installation, and reassembly

Dealer Fabricated Tools

• Track recoil spring assembly tool
• Rotary manifold lifting tool
• Swing gearbox spanner wrench

For complete service information, also see:

135C RTS Excavator Diagnostic .......... TM2093
Super Caddy Oil Cleanup Procedure .......... CTM310
JDG10274 Ultrasonic Undercarriage Measurement Gauge .......... CTM10001

This John Deere 135C RTS Excavator Repair Technical Manual is an essential resource for technicians, mechanics, and excavator owners, providing detailed repair instructions, diagnostics, and maintenance procedures to keep your machine running efficiently.