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JCB Loadall 540-170, 540-140, 535-140 Hi Viz Advanced EN15000 Service Manual (9813/1450-2)

JCB Loadall 540-170, 540-140, 535-140 Hi Viz Advanced EN15000 Service Manual (9813/1450-2)

This complete service manual provides detailed technical data, diagnostic procedures, and service routines for JCB Side Engine Loadalls in the 5A group. It supports EN15000-compliant machines and includes information on hydraulics, electronics, engine, transmission, safety systems, and electronic control units. Ideal for professional technicians working on Loadalls like 540-170 and 535-140 Hi Viz.

Model Covers:

Model Code Model Name Serial Number Range
5A F 540-170 TBA
5A L 540-140 TBA
5A N 535-125 Hi Viz TBA
5A P 535-140 Hi Viz TBA

Note: This manual also applies ONLY to EN15000 compliant machines.

File Format: PDF

Size: 438.71 MB

No. of pages: 2482

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General and Safety Information

  • Machine identification, torque specs, fuel and service consumables
  • Battery precautions, hydraulic contamination, component removal

Routine Maintenance

  • Fluids, lubrication, filter changes, AC and heater servicing
  • Tyres, brakes, transmission, wear pads, washer systems

Body and Framework

  • Cab and deck structures, boom dismantling, stabiliser service
  • LMI calibration, mudguards, air conditioning, chassis panels

Electrical System

  • Wiring schematics, relays, harnesses, fuses, alternators
  • Battery diagnostics, CANbus and ECU schematics

Hydraulics

  • Parallel and servo systems, control valves, pump testing
  • Bleed procedures, fan motors, sway/fan changeover valves

Transmission and Drivetrain

  • PS750, PS760, PS764 gearboxes, torque converter diagnostics
  • Flushing, clutch operations, propshafts, sensors and oil coolers

Braking and Steering

  • Service brakes, park brake systems, calipers, fluid reservoirs
  • Auto/manual steer systems, ECU control, re-phasing wheels

Engine and Control Systems

  • JCB EcoMax engines, throttle sensors, cold start, exhaust silencers
  • Electronic diagnostics, immobilisers, Servicemaster tools

This JCB Side Engine Loadalls Service Manual is a highly detailed service resource designed for Loadall technicians requiring expert instructions on diagnostics, electricals, and full system servicing.

Note: 

This manual is intended for EN15000-compliant machines with updated technical specifications. If your machine is older or different, please also check:

  • 9813/0950-3 – For the same models, earlier EN15000-compliant versions.
  • 9803/3750-07 – For non-EN15000 versions.
  • 9803/3730-10 – For Dieselmax engines with analogue display.
  • 9803/3760-07 – For group 5A/5T models like 531-70, 535-95 etc.
  • 9813/0900-2 – For LLMC-equipped machines built after 2010
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