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JCB Loadall EN15000 Compliant Models: 540-170, 535-125 Hi Viz, 535-140 Hi Viz Service Manual

JCB Loadall EN15000 Compliant Models: 540-170, 535-125 Hi Viz, 535-140 Hi Viz Service Manual (9813/0950-3)

This JCB service manual provides professional-grade servicing procedures and diagnostic data for Side Engine Loadalls in the 5A group. Covering EN15000-compliant machines, the manual includes detailed electrical schematics, hydraulic systems, routine maintenance, engine operations, transmission repairs, and electronic network diagnostics for models like 540-170 and 535-140 Hi Viz.

Model Covers:

Model Code Model Name Serial Number Range
5A F 540-170 From 1522578 to TBA
5A L 540-140 TBA
5A N 535-125 Hi Viz From 1522579 to TBA
5A P 535-140 Hi Viz From 1522591 to TBA

Note: This manual applies ONLY to EN15000 compliant machines.

File Format: PDF

Size: 113.41 MB

No. of pages: 1662

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General and Safety Information

  • Machine ID, torque specs, fuel types, safety procedures, service tools
  • Battery disconnection, boom safety, hazard labeling

Routine Maintenance

  • Service schedules, lubrication, HVAC, boom, tyres and wear pad checks
  • Engine fluids, hydraulic servicing, battery, wheels, washer system

Body and Framework

  • Cab systems, condensers, boom structure, air filters, stabilisers
  • LMI calibration, sensors, HVAC troubleshooting

Electrical System

  • Wiring schematics, battery maintenance, fuses, relays, alternator, harness repair
  • CANbus diagnostics and fault code recovery

Hydraulic System

  • Control valves, extension rams, sway/fan valves, interlock and servo systems
  • Flow diagrams, pressure testing and schematics for LLMC configurations

Transmission and Drive

  • Gearboxes (PS750, PS764, PS760), torque converters, bevel gearboxes
  • Axles, propshafts, speed sensors, oil flushing and calibration

Braking and Steering Systems

  • Twin axle brakes, park brakes, calipers, servo units, master cylinder servicing
  • Hydraulic steering modes, ECU control, re-phasing and proximity switch setup

Engine Systems

  • Start/stop, Dieselmax diagnostics, coolant and throttle management
  • TPS, air filters, exhaust silencers, sensor calibration

This JCB Side Engine Loadalls Service Manual is an indispensable technical document for certified service professionals, offering comprehensive diagnostics, step-by-step maintenance, and full system testing for modern Loadall equipment.

Note: 

This manual covers EN15000-compliant versions starting from serial number 1522578. If it doesn’t match your machine, please check:

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