JCB JS200, JS210, JS220, JS235 Excavator Service Manual (9813/7350)

JCB JS200, JS210, JS220, JS235 Excavator Service Manual (9813/7350 - Issue 1)

This comprehensive JCB factory service manual is engineered for professional technicians servicing the JS200, JS210, JS220, and JS235 tracked excavators. It provides technical expertise across all key systems, including mechanical assemblies, hydraulic circuits, electrical schematics, engine diagnostics, and operator station details.

Model Covers:

This manual covers the following models in the JCB JS tracked excavator range:

JCB JS200, JS210, JS220, and JS235

Note: These models are available in various configurations. Specifications and procedures differ depending on the variant and build specification.

File Format: PDF

Size: 255.56 MB

No. of pages: 1752

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

Machine Overview & Safety

• Risk assessments and safety protocols for site and operation
• Machine component identification and maintenance positions
• Usage instructions for manual structure and servicing flow

Attachments and Options

• Hydraulic quickhitch setup and configuration

Body and Framework

• Complete diagrams and servicing instructions for access covers, cooling and hydraulic compartments
• Excavator arm assembly: boom, dipper, tipping linkage
• Slew ring gear and bearing maintenance

Operator Station

• Cab structure, protective systems and trim panel servicing
• Operator seat, controls and travel systems

HVAC

• Component layout and diagnostics for HVAC units, filters, and compressors

Engine

• Full breakdown of crankcase, camshaft, pistons, turbochargers, sensors and flywheel systems

Fuel and Exhaust

• Injection, fuel rail, SCR, EGR, and turbocharger systems
• Filter servicing, tank structure, throttle control

Cooling System

• Radiator, thermostat, coolant valves, hoses and pump maintenance

Driveline

• Track assembly, recoil units, top/bottom rollers and travel motor

Hydraulic System

• Main valve block, slew motor, accumulator, hoses, flow control and quick connectors

Electrical System

• Wiring schematics, ECU diagnostics, camera systems, sensors and control modules

Fasteners and Fixings

• Screws, bolts, clips, threaded inserts overview

After Sales

• Maintenance schedules, inspection forms, special tools and PPE requirements

This service manual is essential for technicians conducting advanced diagnostics, structural repairs, and complete system overhauls on JCB excavators operating in demanding construction and mining environments.