JCB Fastrac 4000 Series Tier 4 Service Manual 9813-3600-01

This OEM manual provides complete factory-level technical documentation for the JCB Fastrac 4000 Series Tier 4 tractors, including models 4160, 4190, and 4220. Covering full mechanical, electronic, hydraulic, and emissions systems, it also integrates the full Operator’s Manual with machine controls, safety protocols, calibration parameters, and service intervals. Designed for professional workshops and diagnostic technicians, the manual includes advanced troubleshooting procedures and precision specifications for Tier 4 compliance systems.

Model Covers:

JCB Fastrac 4160
JCB Fastrac 4190
JCB Fastrac 4220
Tier 4 Final Emissions – 4000 Series

File Format: PDF

Size: 103.68 MB

No. of pages: 1218

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Operator’s Manual & Functional Overview

• Operator controls, touchscreen interface, driving modes and seat setup
• Routine maintenance guides, fuel and DEF procedures, safety protocols
• Transport operations, cold weather strategies, emergency recovery

Powertrain & CVT Transmission Systems

• CVT gearbox disassembly, internal gearing, and hydraulic schematics
• Axle, propshaft and hub assemblies including Maxtrac and differential units
• Transmission calibration, electronic control modules, and test procedures

Hydraulic Systems & Electronic Hitch Control

• Closed-center system schematics with Variflow piston pump operations
• Spool slice calibration, priority valves, and auxiliary spool diagnostics
• External and internal hydraulic testing, filter and strainer replacement

Full Electrical & CANbus Diagnostics

• CANbus-based architecture with multi-ECU control integration
• Detailed wiring schematics, sensor and relay testing protocols
• ServiceMaster setup, fault code logs, and ECU calibration tools

Braking, ABS & Air Actuation Systems

• Service brake systems with ABS modules, sensors, and ECU mapping
• Air/hydraulic components, pressure valves, hill hold actuators
• Trailer brake control, fluid specs, line schematics and replacement guides

Steering & GPS-Controlled Guidance

• 2WS and 4WS operational modes with pressure test and sensor data
• Electronic steering modules, track rod service, and GPS interface systems
• Steering angle calibration, OSPE units, and solenoid diagnostics

Suspension Control & Ride Optimization

• Single and double acting hydraulic suspension with ECU-controlled damping
• Gas spring accumulator service, position sensor testing, valve modules
• Anti-roll bar replacement, ride height verification, and pre-load calibration

Engine Systems & Tier 4 Final Emissions

• Sisu 66 AWF engine – teardown procedures, torque specs, cam/crank data
• DEF dosing system, NOx sensor logic, exhaust temperature mapping
• SCR calibration, turbocharger inspection, and full emission systems servicing

This complete JCB Fastrac 4000 Series Tier 4 Service Manual is engineered for skilled mechanics, offering unmatched depth in diagnostics, schematics, and advanced servicing procedures across all major systems.