JCB 700 Series ADT Tier 2 Service Manual (9803/5000)

JCB 700 Series ADT Tier 2 Service Manual (9803/5000)

This professional service manual provides complete factory-level repair, diagnostic, and maintenance procedures for the JCB 700 Series Articulated Dump Trucks (ADT). Designed for service technicians and fleet operators, it covers in-depth technical data, hydraulic schematics, powertrain specifications, and component servicing for Tier 2 compliant models. The manual supports efficient troubleshooting and optimal performance restoration for JCB heavy-duty hauling equipment.

Model Covers:

This service documentation applies to the complete JCB 700 Series ADT range, including:

JCB 722 ADT, JCB 726 ADT, JCB 730 ADT, JCB 735 ADT, and JCB 718 ADT (where applicable to the 700 Series production batch).

Note: Specifications and component configurations may vary slightly between production runs. Variants are identified by serial number and model plate details listed in the manual’s identification section.

File Format: PDF

Size: 18.80 MB

No. of pages: 306

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

Intro

• Comprehensive manual overview, structure, and purpose
• Safety regulations, hazard identification, and symbol interpretation
• Standards and conventions for maintenance procedures

Section 1 – General Information

• Detailed machine specifications and performance data
• Torque settings for critical fasteners and joints
• List of recommended service tools and equipment references
• Machine identification methods and serial number decoding
• Fluids, lubricants, and service consumables chart

Section 2 – Hydraulics

• Hydraulic circuit description and operational flow
• Pump and valve assemblies with pressure control specifications
• Hydraulic schematic diagrams for diagnostic reference
• Hydraulic cylinder rebuild procedures and seal kits
• Filtration systems, contamination checks, and test routines
• System maintenance intervals and performance verification

Section 4 – Body & Frame

• Chassis and main frame structure design
• Articulation joint inspection, pin wear limits, and alignment data
• Tipper body hinge and hydraulic lift mechanism servicing
• Chassis mountings and shock isolation system

Section 5 – Engine

• Engine assembly overview and disassembly procedures
• Cooling system layout and temperature regulation
• Fuel system components and pressure testing
• Air intake and exhaust system servicing
• Engine mount configuration and vibration control
• Electrical sensors, wiring connections, and diagnostic reference

Section 6 – Transmission

• Transmission design and operational theory
• Gearbox assembly removal and installation
• Torque converter testing and repair
• Transmission control valve body and shift solenoid service
• Cooling system circuits and oil flow diagrams
• Maintenance intervals and inspection schedules

Section 7 – Axles

• Front and rear axle disassembly and rebuild procedures
• Differential service, backlash settings, and preload adjustment
• Final drive gear inspection and oil seal replacement
• Hub and bearing component data
• Axle mount installation torque and geometry alignment

Section 8 – Brakes

• Service brake hydraulic and air-assisted systems
• Parking brake adjustment and testing
• Brake pedal linkage and control valve calibration
• Air brake system diagnostics (where fitted)
• Brake line routing, fittings, and maintenance schedule

Section 9 – Hydraulic Steering

• Steering system function and pressure control
• Steering pump and cylinder overhaul
• Control valve troubleshooting and flow tests
• Articulation linkage alignment and adjustment

Section 10 – Electrics

• Comprehensive electrical schematics and harness layouts
• Battery, charging, and starting system specifications
• Lighting, signaling, and instrumentation components
• Sensors, relays, and wiring pinouts
• Starter motor, alternator, and electrical fault testing

Section 11 – Service Tools

• Complete list of special JCB service tools
• Calibration and test gauges for pressure and hydraulic diagnostics
• Adapters, fittings, and lifting accessories

Section In – Index

• Alphabetical reference for components and subassemblies
• Cross-reference guide linking parts and repair sections

This JCB 700 Series ADT Tier 2 Service Manual is essential for technicians handling mechanical, hydraulic, and electrical servicing of articulated dump trucks, ensuring accurate diagnostics, reduced downtime, and long-term reliability under demanding worksite conditions.