JCB 540-170 Loadall Tier 3 Parts Catalogue Manual (9822/0310)

JCB 540-170 Loadall Tier 3 Parts Catalogue Manual (9822/0310)

This detailed OEM parts catalogue provides complete component listings, exploded views, and assembly diagrams for the JCB 540-170 Loadall Tier 3. Designed for accurate identification and ordering of genuine parts, it covers all mechanical, hydraulic, electrical, and structural systems, ensuring compatibility and service precision.

Model Covers:

JCB 540-170 Loadall – Tier 3 models covering the following serial ranges:

• 02083497 – 02084497
• 02144565 – 02149565
• 02173052 – 02183052
• 02216000 – 02216999
• 02336575 – 02356575

File Format: PDF

Size: 52.99 MB

No. of pages: 2246

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

A – Attachments

• Shovel assemblies with bolt-on toe plates, guards, and wear components
• Hydraulic and manual hitch locking mechanisms
• Fork assemblies (1067mm / 1200mm), retention brackets, and pivot pins
• Carriage assemblies including Loadguard, Q-Fit, and sideshift configurations
• Crane jibs, fork-mounted hooks, and agricultural attachment variants

B – Bodywork / Frame

• Main frame structures with counterweights and engine cover options
• Boom assemblies (3-stage and 4-stage), wear pads, and extension chains
• Cab structures with air-conditioning variants, doors, and glazing sets
• Panels, guards, fenders, and decal kits
• Stabiliser assemblies (manual or hydraulic) and pad mountings
• Operator station and control levers, pedals, and steering columns

C – Electrics

• Electrical harness sets – main, boom, and cab harness
• Lighting components – headlights, work lamps, indicators, and beacons
• Switches, instrument clusters, and steering column electricals
• Charging and starting systems including alternator, starter motor, and battery
• Fuse box layouts, relay assemblies, and ECU sensors

E – Hydraulics

• Hydraulic schematics covering parallel and servo systems
• Main and gear pumps (110 / 170 l/min) with drive couplings
• Control, diverter, and load-hold valves with relief settings
• Lift, tilt, and extension rams with full seal kits and test data
• Filtration systems – strainers, reservoirs, and return filters
• Complete hose and manifold layouts for boom and return lines

F – Transmission

• PS750 / PS760 / PS764 gearbox assemblies and components
• Torque converters and drive plate configurations
• SD80 front and rear axle assemblies with pivot and trunnion sway mounts
• Propshafts, universal joints, and guards
• Transmission oil cooling systems (air blast and liquid-to-liquid)

G – Brakes

• Hydraulic disc brake assemblies, calipers, discs, and hoses
• Parking brake caliper, cable, and disc components
• Servo unit, master cylinder, and reservoir assemblies

H – Steering

• Hydraulic steering systems with steering unit and priority valves
• Steer rams (front and rear) with rod ends and seals
• Steer mode selector valves and electrical switch assemblies

K – Engine

• JCB Dieselmax engine assemblies and mounting supports
• Cooling system – radiators, fan drives, thermostats, and expansion tanks
• Fuel systems including filters, lift pump, and pipe assemblies
• Air intake and exhaust systems – silencers, pipework, and clamps
• Starter, alternator, and engine sensor configurations

M – Miscellaneous / Decals

• Special tools and service kits for maintenance operations
• Machine identification decals, safety labels, and serial plates

This JCB 540-170 Loadall Tier 3 Parts Catalogue provides an exhaustive breakdown of OEM components with diagrammatic representation, enabling precise part selection and ensuring long-term reliability of your JCB Loadall equipment.