JCB 530B-2, 530B-4, 540B-2, 540B-4, 540BM-2, 540BM-4 Loadall Parts Catalog (9802/7400)

JCB 530B-2, 530B-4, 540B-2, 540B-4, 540BM-2, 540BM-4 Loadall Parts Catalog (9802/7400)

This genuine OEM Parts Catalog provides comprehensive component listings, illustrated diagrams, and detailed sub-assemblies for the JCB Loadall models 530B-2, 530B-4, 540B-2, 540B-4, 540BM-2, and 540BM-4. Designed for professional technicians and maintenance engineers, this catalog includes exploded views, part number references, and variant-specific details to ensure accurate service, replacement, and machine rebuild operations.

Model Covers:

This parts catalog includes information for the following JCB Loadall machines:

• JCB 530B-2 Loadall

• JCB 530B-4 Loadall

• JCB 540B-2 Loadall

• JCB 540B-4 Loadall

• JCB 540BM-2 Loadall

• JCB 540BM-4 Loadall

Note: Each model section includes serial number breakpoints, component updates, and variant differences such as 2WD/4WD drivetrain configurations, engine build type (LD/LJ), and regional equipment versions (UK, France, Italy, Germany, USA).

File Format: PDF

Size: 6.52 MB

No. of pages: 580

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

A. Attachments

• Detailed illustrations for Q-Fit carriages, forks, concrete skips, crane hooks, and hydraulic pin lock installations
• Auxiliary attachments including 4-meter jib extensions, multi-shovels, clamshell (6-in-1) shovels, and tow hitch assemblies
• Capacity and dimensional data for shovels (0.9–1.4 cu.m.)

B. Bodywork, Cab, Loader End & Refurbishments

• Chassis frames, counterweights, and bodywork layouts for both 2-stage and standard configurations
• Cab assemblies including base mountings, glazing sets, ROPS structures, and regional seat configurations (UK/EU/US)
• Loader booms (inner/outer), boom angle indicators, and wear pad kits
• Protective guards (light, propshaft, chaff), diesel and hydraulic tanks by serial range
• Refurbishing components: paint schemes, decals, extinguishers, and service toolkits

C. Electrics – Machine & Cab

• Machine wiring harnesses, electrical layouts, and component indexing
• Battery and leads configurations, heater installation, overload warning systems
• Instrument panel variants by serial number and production change
• Lighting circuits: headlamps, hazard beacons, boom work lights, side and rear lights
• Washer/wiper systems for front, rear, and roof-mounted glass
• Optional trailer electrics and pivot axle load systems

D. Controls – Machine

• Forward/reverse control mechanisms and dump lever assemblies
• 2WD/4WD selector control variants and valve tilt lock assemblies
• Control linkage kits and hydraulic lever hardware by build spec

E. Hydraulics

• Hose and pipework schematics for 3-spool and 4–5 spool circuits
• Auxiliary hydraulic service circuits (single and second service) with O-ring listings
• Main pump assemblies, drives, fittings, and mountings
• Control valves, filters, and lubrication system components by serial number
• Rams (boom lift, tilt, displacement, extension, clam shovel, tow hitch, multi-fork)

F. Axles, Wheels & Transmission

• Gearbox assemblies, housings, gear change layouts, and mountings
• Forward/reverse clutches, oil coolers, propshafts, shuttle valves, and JCB Syncro Shuttle units
• Axle assemblies (front/rear, 2WD/4WD, UK/GERMANY/FRANCE variants)
• Crown wheel and pinion sets, differential housings, and drive shafts
• Propshaft drive diagrams and transmission mountings

G. Brakes

• Complete brake system schematics (service and parking)
• Hydraulic brake controls, front brake assemblies, and serial-specific park brake mechanisms

H. Steering

• 2WD/4WD steering axle assemblies, hose and pipework layouts
• Steering pumps, rams, shock valves, steering columns, and control valves
• Remote greasing systems for 4WD steer rams (by S/N)

L. Engine – Perkins 4.236 & T4.236

• Engine block assemblies (imperial and metric builds), crankshaft, pistons, and bearings
• Flywheel housings, timing cases, and camshaft gear assemblies
• Cylinder head, rocker assembly, push rods, tappets, and gasket kits
• Induction & exhaust systems, manifolds, air filters, and Rotopamic options
• Cooling systems: water pumps, thermostats, radiators, and fittings
• Lubrication systems: sumps, oil pumps, filters, piston cooling jets
• Fuel systems: injection pumps, filters, throttle/stop controls, and lift pump variants
• Engine electrics: starter motors, alternators (A115/A127), and mounting kits
• Auxiliary equipment: turbocharger assemblies and pipework (LJ builds)

This JCB Loadall Parts Catalog (9802/7400) is essential for service technicians, parts managers, and maintenance personnel, offering accurate component references, serial-specific updates, and illustrated breakdowns for efficient maintenance and repair of JCB Loadall models.