JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56, 516-42 Loadall Service Manual 9813/5050

JCB 506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56, 516-42 Loadall Service Manual (9813/5050 - Issue 2 - 08/2017)

This professional service manual contains comprehensive technical information, maintenance procedures, and repair instructions for JCB 500 Series Loadall models. It supports technicians in performing diagnostics and servicing for multiple machine configurations and system variants.

Model Covers:

LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK)

506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56, 516-42 Loadall Telehandlers From SN 2433101

File Format: PDF

Size: 243.21 MB

No. of pages: 2180

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General and Safety Information

• Acronyms glossary and color coding references
• Comprehensive safety protocols covering operation, maintenance, and worksite risks
• Maintenance positions, risk assessment, and pre-start checks

Attachments and Load Handling

• Servicing procedures for forks, carriages, jibs, hooks, and snatch blocks
• Assembly diagrams and torque specifications for auxiliary equipment

Body and Framework

• Chassis structure, battery compartment, and engine cover maintenance
• Lift arm servicing, counterweight handling, and stabiliser leg procedures
• Identification labels for machine, engine, axle, gearbox, and safety equipment

Operator Station

• Cab frame components, seat and belt adjustments, controls and trim panels
• Safety charts, steering wheel configurations, and sunblind installation

HVAC System

• Heating, ventilation, and air-conditioning diagnostics and servicing
• Component maintenance: evaporator, compressor, drier, heater coil, and filters

Engine

• Full disassembly and reassembly instructions for crankcase, cylinder head, pistons, and timing gear
• Fuel system components, turbocharger servicing, and exhaust gas recirculation (EGR)
• Electrical components: alternator, starter motor, glow plugs, and sensors

Fuel and Exhaust System

• Fuel tank, level sender, filters, injectors, high-pressure rail, and SCR system servicing
• Exhaust components including manifolds, EGR, catalysts, and sensors

Cooling System

• Cooling pack maintenance including radiator, oil cooler, fan motor, and thermostat
• Water pump, expansion tank, and coolant hose servicing

Brake System

• Service and parking brake assemblies with master cylinder and servo unit details
• Brake pad, disc, and caliper servicing instructions

Steering System

• Manual steer mode system, pump, priority valve, steer unit/valve, and mode valve procedures
• Front track rod and link arm maintenance

Driveline

• Semi-automatic gearbox and transfer gearbox overhauls
• Torque converter, axle servicing, differential adjustments, and propshaft maintenance

Hydraulic System

• Levelling, RAS, and interlock systems schematics
• Pumps, accumulators, directional control valves, counterbalance valves, and quick-release couplings

Electrical System

• Schematic circuits, wiring harness identification, fuse and relay servicing
• Electronic diagnostics via Servicemaster and fault code interpretation
• Control modules for SCR, NOx sensors, and immobiliser systems

Fasteners and Consumables

• Fasteners, bearings, locking fluids, adhesives, sealants, and approved consumable products

This JCB Loadall Service Manual provides unmatched technical depth for workshops, ensuring reliable servicing and precision repairs on all 500 Series Loadall telehandlers.