JCB 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX Service Manual (9803/4210)

JCB 407B ZX, 408B ZX, 409B Z, 410B ZX, 411B ZX Wheel Loaders Service Manual (9803/4210-08)

This professional-grade service manual delivers full diagnostic data, technical diagrams, and maintenance procedures for the JCB 407BZX, 408BZX, 409BZ, 410BZX, and 411BZX models. Ideal for workshop technicians, it includes comprehensive sections on hydraulics, electrical systems, drivetrain, brakes, engine service, and safety.

Model Covers:

JCB 407B ZX Wheel Loader
JCB 408B ZX Wheel Loader
JCB 409B Z Wheel Loader
JCB 410B ZX Wheel Loader
JCB 411B ZX Wheel Loader

File Format: PDF

Size: 27.07 MB

No. of pages: 441

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General Information

• Machine identification, VIN decoding and engine plate locations
• Color-coded torque specs for BSP, UNF and metric fasteners
• Full tooling references by system (hydraulics, engine, electrics, etc.)

Care and Safety

• Operator safety practices, decals, general and maintenance safety
• Articulation lock and loader arm strut safety guides

Maintenance

• Lubricants and capacities split by model and region (e.g. North America)
• Detailed greasing points, filter replacements, fuel system bleeding
• Cooling, tyres, drive belts, parking brake tests and cab air filter service

Body and Framework

• Cab glazing, FOPS/ROPS structure, loader arm and articulation joints
• Quickhitch service, rivet nut installation and full cab removal/replacement

Electrics

• Multimeter usage, battery, alternator and starter motor procedures
• Complete schematics and harness layouts for all model/serial ranges

Hydraulics

• Hydraulic schematics per serial range, pressure and auxiliary valve testing
• Main pump, fan pump, steering pump diagnostics and removal
• Smooth Ride system troubleshooting and accumulator procedures

Transmission

• Gearbox setup, axle disassembly, differential checks and pinion seal renewal
• Drive head, transfer gearbox, and Maxtrac operations

Brakes

• Brake service, pad changes, system bleeding and accumulator charge valve
• Brake pressure testing and cable adjustment guides

Hydraulic Steering

• Steering unit diagnostics, valve pressure testing and full removal procedures

Engine

• 1000 series engine data, fan belts, coolant systems, and air filters
• Note: For further engine details see Engine Manual Publication No. 9806/0100

This JCB 407B to 411B ZX Service Manual is a must-have technical document for professional technicians servicing compact JCB loaders used in construction, material handling and municipal works.