JCB 135-215 [T4F] Skidsteer Loader Service Manual (9813/9750)

JCB 135 [T4F], 150T [T4F], 155 [T4F], 175 [T4F], 190T [T4F], 205T [T4F], 210 [T4F], 215 [T4F] Skidsteer Loader Service Manual (9813/9750 ISSUE 1 - 05/2017)

This comprehensive technical manual covers the full range of JCB T4F Skidsteer Loaders from models 135 to 215. It contains structured service procedures, advanced diagnostics, system diagrams, and mechanical rebuild instructions across drivetrain, engine, hydraulics, HVAC, electrics, and operator station components.

Model Covers:

This manual provides information for the following model(s) in the JCB machine range:

135 [T4F] from S/N: 2201002

150T [T4F] from S/N: 2201002

155 [T4F] from S/N: 2201002

175 [T4F] from S/N: 2201002

190T [T4F] from S/N: 2201002

205T [T4F] from S/N: 2201002

210 [T4F] from S/N: 2545671

215 [T4F] from S/N: 2545671

File Format: PDF

Size: 276.36 MB

No. of pages: 1336

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Key Technical Sections:

Machine Overview & Safety

Acronym glossary, identification plates, maintenance positioning, personal safety procedures, site safety, and serial decoding.

Attachments & Load Handling

Mechanical and electronic quickhitch systems, shovels, forks, lifting gear, and coupling points.

Body & Framework

Covers all access panels, engine compartment, lift arm structures, mirror systems, door guards, safety labels, transportation locks, and tool mounting.

Operator Station

Layout and service for windows, seat and belt, door lock systems, pedals, throttle, joystick, HVAC vents, safety label chart, and cabin mounting.

HVAC System

Evaporator, compressor, expansion valve, receiver drier, condensers, filter components, airflow systems (fresh/recirculation), heater valves, and HVAC diagnostics.

Engine Systems

Crankcase, cylinder head, camshaft, pistons, oil pump, rocker arms, valve springs, sensors, timing gear, flywheel, alternator, starter motor, drive belt systems.

Fuel & Exhaust

Fuel tank, injection system, fuel rail, pump, high/low pressure pipes, EGR valve, cooler, turbocharger, catalyst, spark arrestor, exhaust manifolds.

Cooling System

Cooling pack, expansion tank, fan motor, coolant pump, thermostat, and hose assemblies.

Brake System

General brake system layout and park brake assembly.

Driveline

Wheels, hubs, tyres, gearboxes, sprockets, idler wheels, bottom rollers, track drive pump/motor, drive chains, tensioners and recoil units.

Hydraulic System

Hydraulic tank, suction strainer, filters, pumps (gear/charge), rams (lift, crowd), accumulators, SRS, control valves, hose schematics, seal kits, and fittings.

Electrical System

Wiring diagrams, battery and isolators, power distribution, HVAC wiring, instrument cluster, reverse alarm, sensors, relays, control modules, Servicemaster diagnostics.

Fasteners and Fixings

Screws, bolts, clips, threaded inserts, bearing mounts and their associated torque values and installation guidelines.

Consumables

Approved oils, greases, hydraulic fluids, fuel specs, locking agents, sealants, adhesives, primers, and refrigerants.

Maintenance and After-Sales

Daily and periodic maintenance intervals, pre-start checks, service points, final inspections, PPE guidelines, special tools list, and unit conversions.

This manual is intended for professional technicians servicing Tier 4 Final (T4F) JCB skidsteer models across wheeled and tracked configurations.