Hyster S40XM, S50XM, S60XM, S65XM Forklift Trucks Service Manual

Hyster S40XM, S50XM, S60XM, S65XM Forklift Trucks Service Manual

This comprehensive Hyster service manual delivers in-depth maintenance procedures and technical data for S40XM, S50XM, S60XM, and S65XM forklift models. Covering GM 3.0L and Mazda M4-2.0G engines, it details fuel systems (LPG, gasoline, dual-fuel), power-shift transmissions, steering and brake systems, mast assemblies, hydraulic components, and electronic control modules. Designed for professional service technicians, the manual features diagnostics, wiring diagrams, step-by-step disassembly guides, pressure checks, torque specs, and scheduled maintenance charts across all major mechanical and electronic systems.

Model Covers:

Hyster S40XM Forklift Trucks

Hyster S50XM Forklift Trucks

Hyster S60XM Forklift Trucks

Hyster S65XM Forklift Trucks

File Format: PDF

Size: 20.67 MB

No. of pages: 796

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Frame & Structural Systems

• Operator module, hood, counterweight, overhead guard, and tank repairs
• Exhaust system and radiator removal, steam and chemical tank cleaning

Engines & Power Systems

• GM 3.0L and Mazda M4-2.0G full teardown including crankshaft, pistons, and camshaft
• Cooling, lubrication, valve lifters, and distributor diagnostics
• Flywheel, timing gear, and oil pump inspection and reassembly

Fuel Systems (LPG, Gasoline, Dual-Fuel)

• IMPCO vaporizer, fuel valve, solenoid, and carburetor service for GM and Mazda engines
• Governor adjustment, throttle linkage calibration, and Monotrol pedal checks

Transmission & Powertrain

• Single-speed powershift transmission operation and repair procedures
• Clutch assembly, torque converter, modulator and solenoid diagnostics
• Differential gear assembly and hydraulic oil flow test points

Brake & Steering Systems

• Service and parking brake component breakdown and master cylinder rebuild
• Steering axle disassembly, tie rod checks, steering housing and control unit calibration

Hydraulic Systems & Cylinders

• Main gear pump and control valve service, pressure relief calibration
• Tilt cylinders, lift systems and mast hydraulics including flow and seal inspection

Electrical & Control Modules

• MSTS early and late control module diagnostics and distributor testing
• ECM diagnostics, fault code interpretation, throttle sensors, and idle control
• Full schematics for ignition, alternators, starters, and instrumentation

Mast, Lift Cylinders & Attachments

• Two-stage and three-stage mast inspection, removal and repair
• Lift chains, fork adjustments, tilt cylinder stroke settings and leak checks

Periodic Maintenance & Specs

• Daily to yearly maintenance intervals covering all major systems
• Inspection procedures, torque values, safety checks, tire service, and fluid changes
• Capacities chart, wiring tables, pressure test ports, and service tool references

This Hyster S40XM, S50XM, S60XM, S65XM Forklift Trucks Service Manual is a technical cornerstone for field service engineers and mechanics, ensuring maximum uptime and safe, precise forklift operation.