Hyster S25XL, S30XL, S35XL, H25XL, H30XL, H35XL Forklift Trucks Service Manual

Hyster S25XL, S30XL, S35XL, H25XL, H30XL, H35XL Forklift Trucks Service Manual

This detailed service manual is an essential guide for maintaining and repairing Hyster S25XL, S30XL, S35XL, H25XL, H30XL, and H35XL forklift trucks. Covering engine repairs, hydraulic system diagnostics, braking systems, and transmission troubleshooting, this manual ensures efficient servicing and optimal forklift performance.

File Format: PDF

Size: 16.02 MB

No. of pages: 529

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Frame and Chassis

• Counterweight and overhead guard removal
• Operator restraint system maintenance
• Fuel and hydraulic tank inspections

Engine Systems

• Mazda M4-121G engine repair and specifications
• Isuzu C240 engine disassembly and rebuilding
• Cooling system diagnostics and troubleshooting

Fuel and Electrical Systems

• LPG fuel system operation and adjustments
• Gasoline carburetor tuning and maintenance
• Starter, alternator, and ignition system diagnostics

Transmission and Drivetrain

• Single-speed power shift transmission troubleshooting
• Torque converter disassembly and assembly
• Drive axle and differential component servicing

Steering and Brake Systems

• Steering control unit and axle repair
• Brake system bleeding and adjustments
• Hydraulic cylinder rebuilds and seal replacements

Hydraulic and Lift Systems

• Gear pump disassembly and pressure checks
• Main control valve repair and hydraulic line replacements
• Lift and tilt cylinder troubleshooting and maintenance

Periodic Maintenance and Troubleshooting

• Daily and scheduled maintenance procedures
• Adjustments for forks, chains, and mast components
• Comprehensive troubleshooting for all major systems

This Hyster XL Series Forklift Trucks Service Manual is an invaluable resource for technicians and forklift owners, providing step-by-step instructions for repairs and system diagnostics.