Hyster H60E, H70E, H80E, H100E, H120E Forklift Trucks Service Manual

Hyster H60E, H70E, H80E, H100E, H120E Forklift Trucks Service Manual

This official Hyster service manual is a comprehensive resource designed to assist technicians and forklift operators in the maintenance, repair, and troubleshooting of H60E, H70E, H80E, H100E, and H120E forklift trucks. It provides in-depth technical insights, step-by-step procedures, and diagnostic charts for key components, including the engine, transmission, hydraulic system, and electrical wiring. Whether you need routine service information or advanced repair guidance, this manual ensures the longevity and efficiency of your forklift.

Model Covers:

Hyster H60E Forklift Trucks

Hyster H70E Forklift Trucks

Hyster H80E Forklift Trucks

Hyster H100E Forklift Trucks

Hyster H120E Forklift Trucks

File Format: PDF

Size: 16.06 MB

No. of pages: 580

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Frame & Structural Components

• Counterweight removal and installation procedures
• Overhead guard servicing and operator module adjustments
• Fuel tank inspection, cleaning, and leak repair

Engine & Fuel Systems

• GM 6-250 and Perkins 4.236 engine maintenance, troubleshooting, and overhaul
• Valve adjustments, fuel injector servicing, and cooling system diagnostics
• Lubrication system maintenance, crankshaft balancing, and piston replacement

Transmission & Powertrain

• Three-speed manual transmission repair, clutch adjustments, and powertrain inspections
• Differential disassembly, gear alignment, and torque converter testing
• Hydraulic pump and gear drive servicing

Hydraulic System & Cylinders

• Main hydraulic pump troubleshooting and control valve calibration
• Lift and tilt cylinder disassembly, leak detection, and pressure adjustments
• Hydraulic system diagnostics, relief valve servicing, and lubrication schedules

Electrical System & Wiring

• Alternator diagnostics, starter motor servicing, and ignition system testing
• Electronic module troubleshooting and sensor calibration
• Wiring schematics for fuel injection, lighting, and dashboard indicators

Brakes, Steering & Mast

• Hydraulic brake system diagnostics, master cylinder servicing, and emergency brake adjustments
• Steering axle inspection, tie rod end replacements, and hydraulic steering troubleshooting
• Mast alignment, fork carriage adjustments, and lift chain tensioning procedures

Routine Maintenance & Troubleshooting

• Regular service schedules for oil changes, filter replacements, and cooling system maintenance
• Diagnostic procedures for hydraulic pressure issues, engine misfires, and transmission faults
• Manufacturer-recommended lubricants, torque specifications, and component capacities

This Hyster H60E, H70E, H80E, H100E, H120E Forklift Trucks Service Manual is an indispensable tool for service professionals and forklift operators, offering clear, step-by-step repair procedures and troubleshooting guidance to maintain peak machine performance.