Hyster H150H, H175H, H200H, H225H, H250H, H275H, P150B, P175B, P200B Forklift Trucks Service Manual

Hyster H150H, H175H, H200H, H225H, H250H, H275H, P150B, P175B, P200B Forklift Trucks Service Manual

This official Hyster service manual provides comprehensive maintenance, troubleshooting, and repair instructions for the H150H, H175H, H200H, H225H, H250H, H275H, P150B, P175B, and P200B forklift trucks. Covering in-depth procedures for the powertrain, hydraulic system, electrical circuits, engine components, and braking mechanisms, this manual ensures that technicians and equipment owners can efficiently maintain and repair these heavy-duty forklifts.

File Format: PDF

Size: 16.80 MB

No. of pages: 528

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Key Sections:

Frame & Structural Components

• Counterweight removal and installation
• Fuel tank and hydraulic tank servicing
• Cab, seat, hood, and steering control housing adjustments
• Painting instructions and decal placement guide

Engine Maintenance & Overhaul

• Perkins 6.3544 and T6.3544 diesel engine servicing
• Valve mechanism, cylinder head removal, and reassembly
• Oil pump, cooling jets, and lubrication system maintenance
• Fuel injection system calibration and timing adjustments

Transmission & Powertrain

• Power-shift and manual transmission disassembly
• Torque converter inspection and planetary gear system diagnostics
• Differential assembly, ring gear alignment, and final drive service

Hydraulic System & Steering

• Hydraulic pump flow testing and relief valve adjustments
• Lift and tilt cylinder maintenance, seal replacement, and leak prevention
• Steering axle inspection, tie rod end servicing, and steering control unit checks

Braking System

• Hydraulic brake master cylinder and pedal linkage servicing
• Air brake system diagnostics, including valve adjustments
• Brake shoe, drum, and hydraulic line inspections

Electrical System & Ignition

• Battery, alternator, and starter motor troubleshooting
• Wiring diagrams for instrument panel, engine cabling, and lighting
• Microprocessor Spark Timing System (MSTS) diagnostics and ECM calibration

Fuel Systems & LPG Components

• Gasoline, diesel, and LPG fuel system maintenance
• Weber carburetor and governor adjustments
• Vaporizer, fuel injectors, and filter replacements

Cooling & HVAC Systems

• Radiator flushing, coolant pump servicing, and thermostat replacement
• Cab heating, ventilation, and air conditioning system diagnostics
• Blower motor, condenser, and compressor troubleshooting

Lift & Mast Assembly

• Fork carriage alignment and lift chain tension adjustments
• Hydraulic tilt and side-shift system maintenance
• Load handling system optimization and pressure calibration

Routine Maintenance & Troubleshooting

• Periodic maintenance schedules and service intervals
• Common performance issues and troubleshooting procedures
• Torque specifications, fluid capacities, and replacement guidelines

This Hyster H150H, H175H, H200H, H225H, H250H, H275H, P150B, P175B, P200B Forklift Trucks Service Manual is a vital tool for technicians and forklift owners, providing step-by-step repair instructions and diagnostic procedures for efficient maintenance and optimal performance.