Hyster E30B, E40B, E50B, E60BS, E60B, E70B, E80B, E100B, E120B Forklift Trucks Service Manual

Hyster E30B, E40B, E50B, E60BS, E60B, E70B, E80B, E100B, E120B Forklift Trucks Service Manual

This official Hyster service manual is an essential guide for technicians and maintenance personnel working with E30B through E120B electric forklift trucks. Covering key components such as DC motor systems, EV-1 motor control units, hydraulic gear and vane pumps, differential, drive axle, mast assemblies, and electrical systems, this manual provides all necessary repair procedures and troubleshooting insights. Ideal for comprehensive servicing, component replacements, and performance optimization.

Model Covers:

Hyster E30B Forklift Trucks

Hyster E40B Forklift Trucks

Hyster E50B Forklift Trucks

Hyster E60BS Forklift Trucks

Hyster E60B Forklift Trucks

Hyster E70B Forklift Trucks

Hyster E80B Forklift Trucks

Hyster E100B Forklift Trucks

Hyster E120B Forklift Trucks

File Format: PDF

Size: 11.89 MB

No. of pages: 473

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Frame and Structural Assembly

• Overhead guard, counterweight, and seat disassembly and installation
• Hydraulic tank repair techniques and label replacement

DC Motor Systems

• Motor types, torque characteristics, brush inspections, and commutator maintenance
• Inspection for opens, grounds, and shorts

Drive Train and Axles

• Speed reducer and differential overhaul
• Drive axle repairs and troubleshooting

Hydraulic and Brake Systems

• Hydraulic gear and vane pump disassembly, reassembly, and pressure checks
• Service brake and master cylinder maintenance, parking brake adjustments

Steering & Mast Components

• Steering control units, axles, and cylinder service
• Lift, tilt, and Vista mast cylinder repairs and adjustments

Electrical and Motor Control Systems

• EV-1 and EV-1W motor controller diagnostics and circuit protections
• Wiring schematics for 36V–80V systems

Battery Systems and Indicators

• Battery safety, charging, care, and troubleshooting
• LCD/LED battery indicators and Curtis meter diagnostics

Routine Maintenance & Technical Specifications

• Periodic service schedules and checklists for all forklift systems
• Capacities, torque values, and fastener specifications (inch & metric)

This Hyster E30B, E40B, E50B, E60BS, E60B, E70B, E80B, E100B, E120B Forklift Trucks Service Manual is your reliable source for expert-level maintenance and repair operations, ensuring optimal forklift performance and safety.