Hyster E25XL, E30XL, E35XL, E40XL, E50XL, E60XL, J40XL, J50XL, J60XL Forklift Trucks Service Manual

Hyster Hyster E25XL, E30XL, E35XL, E40XL, E50XL, E60XL, J40XL, J50XL, J60XL Forklift Trucks Service Manual

This comprehensive service manual provides detailed maintenance, repair, and diagnostic instructions for Hyster E25XL, E30XL, E35XL, E40XL, E50XL, E60XL, J40XL, J50XL, and J60XL electric forklift trucks. Covering everything from frame and motor service to electrical systems, steering, brakes, hydraulics, masts, and EV-100/200 motor controllers, this manual is essential for technicians maintaining high-performance electric lift trucks.

Model Covers:

Hyster E25-60XL, J40-60XL

Hyster E25XL Forklift Trucks

Hyster E30XL Forklift Trucks

Hyster E35XL Forklift Trucks

Hyster E40XL Forklift Trucks

Hyster E50XL Forklift Trucks

Hyster E60XL Forklift Trucks

Hyster J40XL Forklift Trucks

Hyster J50XL Forklift Trucks

Hyster J60XL Forklift Trucks

File Format: PDF

Size: 18.90 MB

No. of pages: 685

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

Frame and Components

• Battery restraint, overhead guard, counterweight, traction motor and hydraulic tank service
• Label placement and repainting procedures

Drive System and Axles

• Drive axle, differential, and speed reducer disassembly, inspection, and reassembly
• Complete troubleshooting and torque specs

Steering and Braking Systems

• Power steering unit and steering cylinder repairs
• Seat brake, master cylinder, and service brake diagnostics

Hydraulics and Cylinders

• Hydraulic pump, main control valve, and tilt cylinder service
• Hydraulic adjustments, troubleshooting, and system relief settings

Electrical System & EV-100/200 Motor Controllers

• EV-100/200 controller operation, diagnostics, adjustments, and wiring
• Instrumentation, indicators, battery displays, and circuit troubleshooting

Lift Cylinders and Mast Assemblies

• Two-stage, three-stage, four-stage, Global, and Vista mast types covered
• Forks, carriage, lift chains, header hose arrangements, and side-shift mechanisms

Periodic Maintenance and Specifications

• Daily, 350-hour, and 2000-hour checklists with step-by-step procedures
• Torque tables, wiring diagrams, hydraulic schematics, battery specs, and upright speeds

This Hyster E25XL–E60XL & J40XL–J60XL Forklift Trucks Service Manual is an essential tool for servicing and maintaining reliable electric lift truck operations in industrial and warehouse environments.