HONDA RINCON 680 2006-2021 TRX680 FA/FGA SERVICE MANUAL

The Honda Rincon 680 TRX680 FA/FGA (2006-2021) service manual provides complete instructions for maintaining, repairing, and troubleshooting your Honda Rincon 680. Whether you're performing basic maintenance, tackling specific repairs, or diagnosing issues, this manual offers comprehensive support.

Key Features of the Service Manual:

01 - General Information

• Service Rules: Basic guidelines for performing safe and effective service on your Honda Rincon 680.
• Model Identification: Helps in identifying your Rincon model, including the FA and FGA variations.
• Specifications: Detailed specs for the engine, transmission, suspension, electrical systems, and other major components.
• Torque Values: A list of standard torque values for bolts and fasteners.
• Cable Routing: Instructions on how to route various cables and harnesses for a proper assembly.

02 - Technical Features

• Powertrain Control: Detailed information about the powertrain and other major technical components of the Rincon.
• Selectable 4WD System: Explanation of how the 4WD system functions and how to maintain it.
• Electronic Control System: Features related to the electronic control unit (ECU) and how it controls key systems.

03 - Frame / Body Panels / Exhaust System

• Service Information: Information on servicing and repairing the frame and body panels.
• Exhaust System: Troubleshooting and servicing instructions for the exhaust system.

04 - Maintenance

• Routine Maintenance: Maintenance schedule for engine oil changes, air filter cleaning, brake inspection, and other necessary tasks.
• Fuel System, Spark Plug, and Valve Clearance: Instructions for inspecting and servicing fuel lines, spark plugs, and adjusting valve clearance.
• Suspension, Steering, and Brake Fluid: Maintenance of suspension, steering components, and brake system.

05 - Lubrication System

• Oil Pump and Lubrication System: Step-by-step instructions for maintaining the lubrication system.
• Lubrication System Troubleshooting: How to troubleshoot lubrication issues such as low pressure or leaks.

06 - Fuel System (PGM-FI)

• PGM-FI Fuel System: Detailed coverage of the PGM-FI (Programmed Fuel Injection) system, including the throttle body, fuel injectors, fuel pressure regulator, and more.
• Fuel System Diagnostics: Information on diagnosing and resolving fuel system issues like poor fuel delivery or system failure.

07 - Cooling System

• Radiator & Water Pump: Instructions for maintaining the cooling system, including the radiator, water pump, and coolant fluid replacement.
• Cooling System Testing: Detailed steps for testing the cooling system to ensure it functions properly.

08 - Engine Removal / Installation

• Engine Removal and Installation: A comprehensive guide for safely removing and installing the engine, including step-by-step procedures.

09 - Cylinder Head / Valve / Camshaft

• Valve Inspection and Adjustment: Instructions for checking valve clearance and adjusting if needed.
• Camshaft Removal and Installation: Procedures for removing and installing the camshaft, along with troubleshooting tips for camshaft issues.

10 - Cylinder / Piston

• Cylinder & Piston Maintenance: Guides on how to remove, inspect, and install the cylinder and piston, including troubleshooting if the engine has poor compression.

11 - Alternator / Starter Clutch

• Alternator Service: Information on diagnosing and servicing the alternator and starter clutch.
• Starter Motor Troubleshooting: Detailed troubleshooting steps for any issues with the starter motor or clutch.

12 - Sub-Transmission / Gearshift Linkage

• Transmission and Gearshift Maintenance: Complete instructions for inspecting, adjusting, or replacing the sub-transmission and gearshift linkage.

13 - Crankcase / Crankshaft / Balancer

• Crankcase Inspection: Instructions for separating the crankcase, inspecting components like the crankshaft and balancer, and reassembling them properly.

14 - Drivetrain System

• Drivetrain Maintenance: Covers the entire drivetrain system, including chain drive, differential, and other components, as well as common troubleshooting issues.

15 - Front Wheel / Suspension / Steering

• Front Suspension & Steering: Information on servicing the front wheel, suspension, and steering components.
• Tie-Rods, Wheel Bearings, & Steering Shaft: Inspection and maintenance procedures for these critical steering and suspension components.

16 - Rear Wheel / Suspension

• Rear Suspension: Maintenance instructions for the rear wheel and suspension components, including shock absorbers and swingarms.

17 - Brake System

• Brake Maintenance: Detailed instructions for brake fluid replacement, bleeding the brake lines, and inspecting brake pads and discs.

18 - Front Driving Mechanism

• Front Drive System: Service information for the front differential, axle, and propeller shaft, as well as how to troubleshoot any 4WD issues.

19 - Rear Driving Mechanism

• Rear Final Drive System: Covers the rear axle, differential, and the rear driving mechanism components.

20 - Battery / Charging System

• Battery and Charging System: Guides on checking and maintaining the battery and charging system, including the regulator and rectifier.

21 - Ignition System

• Ignition Troubleshooting: Instructions for diagnosing and servicing the ignition system, including spark plug checks, ignition coil testing, and ignition timing adjustments.

22 - Electric Starter

• Starter Motor Service: Information on servicing the starter motor and troubleshooting any electrical issues related to the starting system.

23 - Lights / Meters / Switches

• Electrical Components: Troubleshooting and service for lights, meters, and switches, including the headlight, tail light, ignition switch, and handlebar switch.

24 - Wiring Diagrams

• Wiring Diagrams by Year: Provides wiring diagrams for:
• 2006-2007 models
• 2008-2014 models
• After 2014 models

25 - Troubleshooting

• Common Issues: Diagnostic charts and troubleshooting information for common problems such as engine performance issues, electrical problems, and more.

26 - Index

• Quick Reference Index: A detailed index for quickly finding specific sections and troubleshooting tips within the manual.

This service manual is an invaluable resource for DIY mechanics, Honda Rincon 680 owners, and professional technicians, providing the detailed information you need to keep your ATV in peak condition.

DOWNLOAD NOW HONDA RINCON 680 2006-2021 TRX680 FA/FGA SERVICE MANUAL

File Format: PDF

Size: 75.34 MB

No. of pages: 640

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents:

- Keyword Search
- Contents
- 01 - General Information
- 02 - Technical Features
- 03 - Frame / Body Panels / Exhaust System
- 04 - Maintenance
- 05 - Lubrication System
- 06 - Fuel System (PGM-FI)
- 07 - Cooling System
- 08 - Engine Removal / Installation
- 09 - Cylinder Head / Valve / Camshaft
- 10 - Cylinder / Piston
- 11 - Alternator / Starter Clutch
- 12 - Sub-Transmission / Gearshift Linkage
- 13 - Crankcase / Crankshaft / Balancer
- 14 - Drivetrain System
- 15 - Front Wheel / Suspension / Steering
- 16 - Rear Wheel / Suspension
- 17 - Brake System
- 18 - Front Driving Mechanism
- 19 - Rear Driving Mechanism
- 20 - Battery / Charging System
- 21 - Ignition System
- 22 - Electric Starter
- 23 - Lights / Meters / Switches
- 24 - Wiring Diagrams
- 2006-2007 models
- 2008-2014 models
- After 2014 models
- 25 - Troubleshooting
- Index

📚 Step-by-Step Instructions with Detailed Pictures:

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🚙 All Models, Engines, Trims, and Transmissions Covered:

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