HONDA RANCHER 350 2000-2003 TRX350 TM/TE AND TRX350 FM/FE SERVICE MANUAL

The Honda Rancher 350 TRX350 TM/TE and TRX350 FM/FE Service Manual is an essential guide for any Honda Rancher owner or mechanic looking to maintain or repair the 2000-2003 TRX350 models. This comprehensive manual offers a wealth of factory-approved service procedures, detailed troubleshooting steps, and in-depth repair instructions to ensure your Rancher is always performing at its best.

Key Features of the Service Manual

1. General Information

• Full overview of the Honda Rancher 350, including essential model specifications, maintenance schedules, and safety precautions.
• Includes a service rules section to help you handle the vehicle safely and properly maintain it throughout its lifespan.

2. Engine and Powertrain

• Detailed engine diagnostics and repair procedures, including engine removal, installation, disassembly, and reassembly.
• Cylinder head, piston, valves, and camshaft maintenance, along with instructions for crankcase, crankshaft, and flywheel service.
• Step-by-step guide to the lubrication system, fuel system, cooling system, and electrical system.

3. Transmission and Differential

• In-depth maintenance for both manual and electric shift transmission models (TM/TE and FM/FE).
• Troubleshooting and service for the clutch, gears, and differential to ensure smooth power delivery and reliable shifting performance.

4. Suspension and Chassis

• Complete instructions for servicing the front and rear suspension systems, including shock absorber replacement, suspension arm adjustments, and steering systems.
• Details on frame maintenance, wheel alignment, brake systems, and tire specifications for proper handling and riding comfort.

5. Fuel and Exhaust System

• Troubleshooting and repair procedures for the fuel tank, fuel lines, carburetor, and air intake system.
• Exhaust system inspection and servicing, including muffler repairs and exhaust flow optimization.

6. Electrical System

• A complete guide to the ignition system, battery, charging system, starter motor, and lighting system.
• Wiring diagrams and electrical troubleshooting tips to help you diagnose and fix any electrical issues quickly and efficiently.

7. Brake System

• Detailed instructions for maintaining and replacing brake pads, brake lines, calipers, and fluid.
• Troubleshooting for brake system issues, ensuring your Rancher has maximum stopping power and safety.

8. Steering and Control Systems

• Service and repair procedures for the steering components, handlebars, and control cables.
• Instructions on adjusting and lubricating the throttle, brake levers, and shifter for smooth and responsive control.

9. Electrical Troubleshooting and Wiring Diagrams

• In-depth troubleshooting for common electrical issues, such as charging system problems, ignition timing, and fuse checks.
• Wiring diagrams for both manual and electric shift models, ensuring you have all the information you need to repair or upgrade the electrical system.

DOWNLOAD NOW HONDA RANCHER 350 2000-2003 TRX350 TM/TE AND TRX350 FM/FE SERVICE MANUAL

File Format: PDF

Size: 22.56 MB

No. of pages: 377

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📑 Table of Contents:

- HOME PAGE
- A Few Words About Safety
- SYMBOLS
- CONTENTS
- 1. GENERAL INFORMATION
- SERVICE RULES
- MODEL IDENTIFICATION
- SPECIFICATIONS
- TORQUE VALUES
- TOOLS
- LUBRICATION & SEAL POINTS
- CABLE & HARNESS ROUTING
- EMISSION CONTROL SYSTEMS
- EMISSION CONTROL INFORMATION LABEL
- 2. FRAME/BODY PANELS/EXHAUST SYSTEM
- SERVICE INFORMATION
- TROUBLESHOOTING
- BODY PANEL LOCATIONS
- SEAT
- SIDE COVER
- FUEL TANK COVER
- READ MUD GUARD (TM/FM models)
- CENTER MUD GUARD (TE/FE models)
- FRONT MUD GUARD
- FRONT CARRIER/CARRY PIPE
- FRONT FENDER
- REAR CARRIER
- REAR FENDER
- TOOL BOX
- INNER FENDER
- OUTER FENDER
- HEADLIGHT GRILL
- EXHAUST SYSTEM
- 3. MAINTENANCE
- SERVICE INFORMATION
- MAINTENANCE SCHEDULE
- FUEL HOSE
- THROTTLE OPERATION
- CARBURETOR CHOKE
- AIR CLEANER
- AIR CLEANER HOUSING DRAIN TUBE
- SPARK PLUG
- VALVE CLEARANCE
- ENGINE OIL
- ENGINE OIL FILTER
- ENGINE IDLE SPEED
- DRIVER SHAFT BOOTS (FM/FE models)
- REAR FINAL GEAR CASE OIL AND DIFFERENTIAL OIL
- BRAKE FLUID
- BRAKE SHOE WEAR
- BRAKE SYSTEM
- REVERSE LOCKING SYSTEM
- SKID PLATES
- CLUTCH SYSTEM
- SUSPENSION
- SPARK ARRESTOR
- NUTS, BOLTS, FASTENERS
- WHEELS/TIRES
- STEERING SHAFT HOLDER BEARING
- STEERING SYSTEM
- 4. LUBRICATION SYSTEM
- SERVICE INFORMATION
- TROUBLESHOOTING
- OIL COOLER
- COOLING FAN
- OIL PUMP
- 5. FUEL SYSTEM
- SERVICE INFORMATION
- TROUBLESHOOTING
- AIR CLEANER HOUSING
- CARBURETOR REMOVAL
- CARBURETOR DISASSEMBLY/INSPECTION
- CARBURETOR ASSEMBLY
- CARBURETOR INSTALLATION
- PILOT SCREW ADJUSTMENT
- HIGH ALTITUDE ADJUSTMENT
- FUEL TANK
- 6. ENGINE REMOVAL/INSTALLATION
- SERVICE INFORMATION
- ENGINE REMOVAL
- ENGINE INSTALLATION
- 7. CYLINDER HEAD/VALVE
- SERVICE INFORMATION
- TROUBLESHOOTING
- CYLINDER COMPRESSION
- CYLINDER HEAD REMOVAL
- CYLINDER HEAD DISASSEMBLY
- VALVE GUIDE REPLACEMENT
- VALVE SEAT INSPECTION/REFACING
- CYLINDER HEAD ASSEMBLY
- CYLINDER HEAD INSTALLATION
- CAMSHAFT REMOVAL
- CAMSHAFT INSTALLATION
- 8. CYLINDER/PISTON
- SERVICE INFORMATION
- TROUBLESHOOTING
- CYLINDER/PISTON REMOVAL
- CYLINDER/PISTON INSTALLATION
- 9. CLUTCH/GEARSHIFT LINKAGE
- SERVICE INFORMATION
- TROUBLESHOOTING
- FRONT CRANKCASE COVER REMOVAL
- CENTRIFUGAL CLUTCH
- CHANGE CLUTCH
- GEARSHIFT LINKAGE
- GEARSHIFT SPINDLE AND REVERSE STOPPER ARM
- FRONT CRANKCASE COVER INSTALLATION
- 10. ALTERNATOR/STARTER CLUTCH
- SERVICE INFORMATION
- TROUBLESHOOTING
- RECOIL STARTER
- ALTERNATOR STATOR
- FLYWHEEL/STARTER CLUTCH
- 11. CRANKCASE/TRANSMISSION/CRANKSHAFT
- SERVICE INFORMATION
- TROUBLESHOOTING
- CRANKCASE SEPARATION
- TRANSMISSION
- CRANSHAFT/BALANCER
- CRANKCASE BEARING REPLACEMENT
- CRANKCASE ASSEMBLY
- 12. FRONT WHEEL/SUSPENSION/STEERING
- SERVICE INFORMATION
- TROUBLESHOOTING
- HANDLEBAR
- THROTTLE HOUSING
- FRONT WHEEL
- TIRES
- WHEEL HUB AND KNUCKLE
- SUSPENSION ARM
- STEERING SHAFT AND TIE-ROD
- FRONT SHOCK ABSORBER
- 13. REAR WHEEL/SUSPENSION
- SERVICE INFORMATION
- TROUBLESHOOTING
- REAR WHEEL
- REAR SHOCK ABSORBER
- SWINGARM
- 14. BRAKE SYSTEM
- SERVICE INFORMATION
- TROUBLESHOOTING
- BRAKE FLUID REPLACEMENT/AIR BLEEDING
- FRONT MASTER CYLINDER
- FRONT BRAKE SHOES AND DRUM
- FRONT WHEEL CYLINDER AND PANEL
- REAR BRAKE SHOES AND DRUM
- REAR BRAKE PEDAL
- 15. FRONT DRIVING MECHANISM (FM/FE models)
- SERVICE INFORMATION
- TROUBLESHOOTING
- FRONT DRIVE SHAFT
- DIFFERENTIAL REMOVAL
- DIFFERENTIAL DISASSEMBLY/INSPECTION
- CASE BEARING REPLACEMENT
- DIFFERENTIAL ASSEMBLY
- DIFFERENTIAL INSTALLATION
- 16. REAR DRIVING MECHANISM
- SERVICE INFORMATION
- TROUBLESHOOTING
- REAR AXLE REMOVAL
- FINAL DRIVE REMOVAL
- FINAL DRIVE DISASSEMBLY/INSPECTION
- CASE BEARING REPLACEMENT
- FINAL DRIVE ASSEMBLY
- FINAL DRIVE INSTALLATION
- REAR AXLE INSTALLATION
- 17. BATTERY/CHARGING SYSTEM
- SERVICE INFORMATION
- TROUBLESHOOTING
- BATTERY
- CHARGING SYSTEM INSPECTION
- REGULATOR/RECTIFIER
- ALTERNATOR CHARGING COIL
- 18. IGNITION SYSTEM
- SERVICE INFORMATION
- TROUBLESHOOTING
- IGNITION SYSTEM INSPECTION
- IGNITION COIL
- IGNITION TIMING
- 19. ELECTRIC STARTER
- SERVICE INFORMATION
- TROUBLESHOOTING
- STARTER MOTOR
- STARTER RELAY SWITCH
- DIODE
- 20. LIGHTS/METERS/SWITCHES
- SERVICE INFORMATION
- BULB REPLACEMENT
- HEADLIGHT
- ACCESSORY SOCKET
- IGNITION SWITCH
- HANDLEBAR SWITCH
- GEAR POSITION SWITCH
- CARBURETOR HEATER
- COMBINATION METER/SPEED SENSOR
- OIL COOLING SYSTEM/TEMPERATURE INDICATOR
- 21. ELECTRIC SHIFT PROGRAM
- SERVICE INFORMATION
- TROUBLESHOOTING ('00-'02)
- TROUBLESHOOTING (After '02)
- ANGLE SENSOR
- CONTROL MOTOR AND REDUCTION GEARS
- GEARSHIFT SWITCH
- REVERSE SHIFT SWITCH
- 22. WIRING DIAGRAMS
- USA TM MODEL
- USA FM MODEL
- CANADA TM/FM MODELS
- USA TE/FE 00-02 MODELS
- USA TE/FE AFTER 02 MODELS
- CANADA TE/FE 00-02 MODELS
- CANADA TE/FE AFTER 02 MODELS
- 23. TECHNICAL FEATURES
- DRY SUMP MECHANISM OF INTEGRAL OIL TANK IN CRANKCASE
- A.P. SURETRAC TORQUE BIASING LIMITED SLIP DIFFERENTIAL
- ELECTRIC SHIFT PROGRAM
- 24. TROUBLESHOOTING
- ENGINE DOES NOT START OR IS HARD TO START
- ENGINE LACKS POWER
- POOR PERFORMANCE AT LOW AND IDLE SPEED
- POOR PERFORMANCE AT HIGH SPEED
- POOR HANDLING
- INDEX

📚 Step-by-Step Instructions with Detailed Pictures:

No more guesswork! Our HONDA RANCHER 350 2000-2003 TRX350 TM/TE AND TRX350 FM/FE SERVICE MANUAL provides crystal-clear guidance, accompanied by detailed images, making every repair and service procedure a breeze.

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🚙 All Models, Engines, Trims, and Transmissions Covered:

No matter your vehicle's make or model, our HONDA RANCHER 350 2000-2003 TRX350 TM/TE AND TRX350 FM/FE SERVICE MANUAL has you covered from A to Z. With detailed instructions for every aspect of servicing and repairs, you'll be back on the road in no time.

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