CASE 580ST, 590ST, 695ST Stage IV Tractor Backhoe Loader Service Manual (48090752 - 2017)

CASE 580ST, 590ST, 695ST Stage IV Tractor Backhoe Loader Service Manual 48090752 (2017)

This factory service manual provides complete technical service coverage for CASE 580ST, 590ST, and 695ST Stage IV tractor loader backhoe machines. It is structured for workshop-level repair, overhaul, diagnostics, and adjustment procedures across engine, driveline, transmission, axles, brakes, hydraulics, steering, HVAC, electrical systems, and machine structures to maintain performance to factory specifications.

Model Covers:

Case 580ST Stage IV - Side Shift (SS), 4WD, Marble Cutting
Case 580ST Stage IV - Straight Loader Arm (SLA), Side Shift (SS), 4WD
Case 580ST Stage IV - Tool Carrier (TC), Side Shift (SS), 2WD
Case 590ST Stage IV - Tool Carrier (TC), Side Shift (SS), 4WD
Case 695ST Stage IV - Side Shift (SS), 4WD, Marble Cutting
Case 695ST Stage IV - Tool Carrier (TC), Center Pivot (CP)
Case 695ST Stage IV - Tool Carrier (TC), Side Shift (SS)

File Format: PDF

Size: 243.79 MB

No. of pages: 3131

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Engine

• Engine and crankcase service procedures: teardown, inspection, and rebuild-level operations
• Fuel tanks and fuel supply architecture: tank components, routing, and service operations
• Fuel filters: filtration stages, replacement procedures, and contamination control
• Fuel injection system: high-pressure injection diagnostics and component service
• Selective Catalytic Reduction (SCR) exhaust treatment: after-treatment system servicing and checks
• Engine cooling system: cooling circuit diagnostics, component testing, and repairs
• Fan and drive: fan drive inspection, service, and mechanical adjustments

Power Coupling

• Drive shaft: driveline inspection, removal/installation, and service procedures

Transmission

• Power shuttle transmission: operation, troubleshooting, and overhaul guidance
• Power shuttle external controls: linkage/control servicing and external adjustments
• Power shuttle internal components: internal repair procedures and component-level inspection
• Powershift transmission: operational diagnostics and rebuild-level service steps
• Powershift external controls: mechanical controls, actuation, and setup procedures
• Powershift hydraulic components: hydraulic control elements, testing, and service operations
• Powershift internal components: clutch packs/assemblies and internal component repair workflow

Front Axle System

• Powered front axle: service procedures for 4WD axle assemblies
• Front bevel gear set and differential: gear mesh inspection and differential servicing
• Final drive hub, steering knuckles, and shafts: hub/knuckle/shaft service and inspection
• Non-powered front axle: 2WD axle service operations and component checks

Rear Axle System

• Powered rear axle: assembly-level diagnostics and service procedures
• Rear bevel gear set and differential: teardown, inspection, and setup guidance
• Planetary and final drives: planetary stage service and final drive repairs
• Rear-powered steerable axle: steer axle servicing for rear steering configurations

Brakes and Controls

• Hydraulic service brakes: inspection, hydraulic service procedures, and functional checks
• Parking brake or parking lock: adjustment and service procedures for parking systems

Hydraulic Systems

• Hydraulic systems overview: system architecture and service workflow
• Reservoir, cooler, and filters: oil conditioning, filtration, and cooling subsystem service
• Fixed displacement pump: pump servicing, testing, and replacement procedures
• Variable displacement pump: diagnostics, control behavior checks, and service operations
• Pump control valves: control valve testing and service procedures
• Safety and main relief valves: pressure regulation, calibration, and service steps
• Pilot system: pilot circuit service and control diagnostics
• Auxiliary hydraulic function control: auxiliary circuit control and functional testing
• Hydraulic hand control: control valve/lever system service procedures
• Hydraulic swing system: swing circuit diagnostics and service operations
• Front loader hydraulic system control: loader control architecture and troubleshooting
• Front loader arm hydraulic system: lift circuit service procedures
• Front loader bucket hydraulic system: tilt/bucket circuit service procedures
• Excavator and backhoe hydraulic controls: backhoe control functions and diagnostics
• Boom hydraulic system: boom circuit inspection and service operations
• Dipper hydraulic system: dipper circuit diagnostics and repairs
• Excavator and backhoe bucket hydraulic system: bucket actuation circuit service
• Swing arm hydraulic system: swing arm circuit maintenance and testing
• Stabilizer hydraulic system: stabilizer circuits, valve functions, and servicing
• Telescopic arm hydraulic system: telescopic function diagnostics and service procedures

Frames and Ballasting

• Frame: structural service procedures and inspection points
• Ballasts and supports: ballast components and mounting/support servicing

Steering

• Steering control: steering system diagnostics and adjustments
• Tie rods: inspection, servicing, and alignment-related checks
• Hydraulic control components: steering hydraulic components service procedures
• Cylinders: steering cylinder inspection, reseal/repair operations, and testing

Wheels

• Front wheels: wheel service, inspection, and fitment checks
• Rear wheels: wheel service, inspection, and fitment checks

Cab Climate Control

• Heating: heater system servicing and functional diagnostics
• Ventilation: ventilation system service procedures
• Air conditioning: A/C system servicing and component-level procedures

Electrical Systems

• Harnesses and connectors: wiring harness routing, connector service, and repairs
• Alternator: charging system testing and alternator servicing
• Battery: battery service procedures and starting circuit checks
• Fuel tank system: electrical components related to fuel system operation
• Engine cooling system: electrical controls/sensors related to cooling system function
• Electronic modules: ECU/module coverage, diagnostics, and service notes
• Cab controls: cab control wiring and component service procedures
• Telematics: telematics-related components and service considerations
• Fault codes (DTC): diagnostic trouble code coverage for troubleshooting workflows

Front Loader and Bucket

• Arm: loader arm structure service and inspection procedures
• Bucket: bucket structure servicing and component inspection

Booms, Dippers, and Buckets

• Boom pivoting support: pivot support service and inspection points
• Boom: boom structure service procedures
• Dipper arm: dipper structure service and inspection procedures
• Bucket: backhoe bucket structure service and inspection procedures

Platform, Cab, Bodywork, and Decals

• Machine shields and guards: protective panels, guards, and related service operations