CASE 580ST, 590ST, 695ST Stage IV Tractor Backhoe Loader Service Manual (48090752 - 2017)

CASE 580ST - 590ST - 695ST Stage IV Tractor Backhoe Loader Service Manual (48090752 - 2017)

This comprehensive factory service manual provides complete diagnostic procedures, overhaul instructions, and technical data for CASE 580ST, 590ST, and 695ST Stage IV tractor backhoe loaders. Designed for professional maintenance operations, it details system functionality, repair workflows, hydraulic schematics, driveline service, and electronic diagnostics for accurate and reliable servicing.

Model Covers:

Case 580ST Stage IV — Side Shift (SS), 4WD, Marble Cutting
Case 580ST Stage IV — Straight Loader Arm (SLA), Side Shift (SS), 4WD
Case 580ST Stage IV — Tool Carrier (TC), Side Shift (SS), 2WD
Case 590ST Stage IV — Tool Carrier (TC), Side Shift (SS), 4WD
Case 695ST Stage IV — Side Shift (SS), 4WD, Marble Cutting
Case 695ST Stage IV — Tool Carrier (TC), Center Pivot (CP)
Case 695ST Stage IV — Tool Carrier (TC), Side Shift (SS)
Includes all Stage IV Tier 4 Final engine configurations, Power Shuttle and Powershift transmissions, 4WD drivetrains, pilot and mechanical hydraulic systems, and full cab-equipped versions.

File Format: PDF

Size: 243.79 MB

No. of pages: 3131

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Engine Systems

• Engine and crankcase overhaul procedures
• Fuel tanks and filtration servicing
• High-pressure injection system diagnostics
• SCR exhaust after-treatment system and component operation
• Cooling system testing, radiator service and coolant flow checks
• Fan and fan-drive servicing

Power Coupling

• Drive shaft service and rotational alignment procedures

Transmissions

• Power Shuttle transmission operation and overhaul
• External controls, linkage adjustments and lubrication routing
• Internal components inspection and service
• Powershift transmission operation, hydraulic components and service procedures
• Geartrain and internal clutch systems

Front Axle System

• Powered front axle and structural components
• Bevel gear set and differential operation and service
• Final drive hubs, steering knuckles and drive shafts
• Non-powered front axle configurations

Rear Axle System

• Powered rear axle assembly and differential service
• Planetary and final drive overhaul procedures
• Rear-powered steerable axle components

Brakes and Controls

• Hydraulic service brakes: specifications, diagnostics and overhaul
• Parking brake and parking lock operation and servicing

Hydraulic Systems

• Main hydraulic system structure and control flow
• Reservoir, cooler and filtration assemblies
• Fixed and variable displacement hydraulic pumps
• Pump control valves and pilot control systems
• Safety and main relief valves
• Auxiliary hydraulic function controls and hand controls
• Hydraulic swing system with operational diagrams
• Loader arm and bucket hydraulic circuits
• Excavator and backhoe hydraulic controls for all implement functions
• Boom, dipper, bucket and swing arm hydraulics
• Stabilizer hydraulic system
• Telescopic arm hydraulic system

Frames and Ballasting

• Main machine frame service procedures
• Ballast installation, supports and structural checks

Steering Systems

• Steering control unit servicing
• Tie rods, joints and alignment checks
• Hydraulic steering components, pumps and cylinders

Wheel Assemblies

• Front wheel and rear wheel maintenance and replacement

Cab Climate Control

• Cab heating components and service
• Ventilation controls and air routing
• Air-conditioning system diagnostics, servicing and overhaul

Electrical Systems

• Wiring harnesses and connector servicing
• Alternator and battery testing procedures
• Fuel tank electrical components and cooling system electrics
• Electronic modules and system controllers
• Cab controls and operator interface electronics
• Telematics system diagnostics
• Electronic fault codes (DTC) and system troubleshooting

Front Loader and Bucket

• Loader arm assemblies, pivot service and alignment
• Bucket structures, linkage and installation procedures

Booms, Dippers and Buckets

• Boom pivoting support assembly service
• Main boom structure and inspection
• Dipper arm overhaul procedures
• Backhoe and excavator bucket servicing

Platform, Cab, Bodywork and Decals

• Machine shields, guards and protective structures
• Cab panels, framework and decals

This extensive Stage IV service manual is the definitive reference for precision diagnostics, mechanical overhaul and electronic servicing of CASE ST-series tractor backhoe loaders.