CASE 580SR, 590SR, 695SM, 695SR Backhoe Loader Service Manual (9-91452)

CASE 580SR - 590SR - 695SM - 695SR Backhoe Loader Service Manual (9-91452)

This professional service manual provides complete technical procedures, fault-finding charts, and overhaul instructions for CASE 580SR, 590SR, 695SM, and 695SR backhoe loaders. It covers all essential mechanical, hydraulic, driveline, steering, chassis, HVAC, and electrical systems required for accurate workshop-level diagnostics, structural repair, and long-term machine maintenance.

Model Covers:

Case 580SR Backhoe Loader
Case 590SR Backhoe Loader
Case 695SM Backhoe Loader
Case 695SR Backhoe Loader
Supports 2WD, 4WD, 4WS systems, Powershuttle and Powershift transmissions, HUSCO and Rexroth hydraulics, ROPS or Cab versions.

File Format: PDF

Size: 51.84 MB

No. of pages: 996

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Health, Safety and Maintenance

• General safety guidelines, maintenance rules and specifications
• Preventive service procedures and component identification
• Machine setup, lubrication requirements and inspection standards

Engine System

• Injection pump service, removal and installation
• Special tools and calibration procedures

Torque Converters

• Powershuttle torque converter specifications and overhaul
• Powershift torque converter servicing and functional testing

Transmissions

• 4x4 Compact Shuttle transmission overhaul procedures
• Powershift transmission removal, operation and fault finding
• Powershift operating lever diagnostics and adjustments
• Overhaul procedures for Powershift and 4WS integrated systems

Front Axles

• 2WD, 4WD and 4WS axle specifications and identification
• Axle disassembly, reassembly and component replacement

Rear Axles

• Rear axle with foot-operated differential lock
• Rear axle with electrically operated differential lock
• Identification, inspection and overhaul procedures

Brake Systems

• Brake systems for 2WD, 4WD and 4WS configurations
• General specifications, overhaul and adjustment procedures

Hydraulic Systems

• HUSCO hydraulic circuits, valves and control components
• Pressure and flow testing, hydraulic fault diagnosis
• Rexroth hydraulic circuits and mechanical/hydraulic control valves
• Swing system operation and complete cylinder servicing
• Hydraulic pump overhaul and component tightening specifications
• Rexroth control blocks and lever assemblies

Vehicle Chassis

• Chassis component identification and structural overhaul
• Frame-mounted assembly service procedures

Steering Systems

• Steering systems for 2WD, 4WD and 4WS versions
• Fault finding, steering circuit operation and overhaul

Cab Heating and Air Conditioning

• Cab heater operation, diagnostics and overhaul
• A/C system operation, refrigeration cycle and component repair
• Fault finding, system testing and complete A/C servicing

Electrical System

• General electrical specifications and wiring harness repair
• Wiring diagrams for Powershuttle, Powershift, 4WS and ROPS configurations
• Starter motor and alternator fault finding and component testing
• Battery tests, replacement procedures and electrical diagnostics
• Service diagnostics, calibration routines and immobiliser system
• Component testing for transmissions, cab, steering, loader and backhoe circuits

Loader Section

• Loader frames, controls and bucket assemblies for 2WD, 4WD and 4WS
• General specifications and overhaul procedures

Backhoe Section

• Backhoe boom and dipperstick assemblies
• Control linkage overhaul and component removal
• Extendible dipperstick service and structural overhaul

This manual provides all required diagnostics, testing methods, and structural overhaul instructions needed to maintain CASE SR and SM series backhoe loaders to factory performance standards.