Bobcat X325 Excavator SN 514011001-514012999 Service Manual 6724480 (6-12)

Bobcat X325 Excavator Service Manual 6724480 (6-12)

Complete technical service manual created strictly from the Table of Contents, covering diagnostics, system testing, removal and installation procedures, overhaul instructions and full specifications for the Bobcat X325 excavator. Includes hydraulic, electrical, engine, drive, swing, cab, track and reference data required for accurate repair and dependable machine performance.

Model Covers:

Bobcat X325 Excavator
(S/N 514011001 - 514012999)
INGERSOLL-RAND
MELROE

File Format: PDF

Size: 18.42 MB

No. of pages: 424

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety, Serial Identification and Scheduled Maintenance

• Safety warnings, operational precautions and fire prevention for hydraulic and electrical servicing
• Machine and engine serial identification, delivery report and specification references
• Service schedule chart, access to air cleaner, cooling system and lubrication points
• Fuel system service: filter replacement, tank drain, de-aeration and fuel specification
• Engine oil and filter replacement, coolant replacement, hydraulic fluid checks and filter service
• Final drive case oil service, booster battery procedure and complete lubrication map

Hydraulic System – Schematics, Testing and Component Service

• Hydraulic schematic and system overview
• Main relief and pump pressure checks with test port data
• Hydraulic pump removal, inspection, disassembly and assembly
• Hydraulic control valve versions by S/N: sectional breakdown for travel, boom, bucket, arm, auxiliary, blade, swing and inlet sections
• Port relief valve disassembly, reassembly and pressure adjustment
• Accumulator group, pressure reducing valve, auxiliary couplers and filter housing service
• Hydraulic cylinders (boom, arm, bucket, blade, swing) – removal, teardown and rebuild
• Hydraulic reservoir removal and installation, drain block, oil cooler and hose routing
• Joystick manifold and pattern changer valve service

Drive and Operator Control Systems

• Control consoles: lockout cylinders, joystick removal and assembly
• Engine speed control linkage and blade lever service
• Foot pedal and steering lever removal, bushing service and adjustment
• Fuel tank removal, lift arm stops and seat mounting frame

Upperstructure, Swing System and Cab Assembly

• Upperstructure removal and installation
• Swing circle gear, swing bearing and alignment pin procedures
• Swing motor disassembly, timing and rebuild
• Center swivel joint R&I, parts identification and assembly
• ROPS cab/canopy: removal, glazing replacement and structural panels
• Side covers, corner posts, counterweights and rear covers

Main Frame, Tracks and Working Equipment

• Dozer blade R&I, lift cylinder and bracket service
• Track tension adjustment, rubber/steel track removal and installation
• Track frame disassembly, recoil cylinder and wear component service
• Track damage diagnostics: cuts, abrasion, delamination and fatigue patterns
• Track rollers, idler assemblies and mounting service
• Final drive motor teardown and inspection
• Boom, arm, bucket pin and bushing servicing

Electrical System and Troubleshooting

• Electrical schematic, wiring layout and troubleshooting chart
• Fuse panel, battery testing and electrical service
• Alternator belt adjustment, regulator testing, disassembly and rebuild
• Starter motor removal, rebuild and installation
• Fuel level sender and horn testing

Engine Service, Fuel System and Overhaul

• Troubleshooting chart, valve clearance and compression check
• Injection pump removal and timing, injector nozzle testing
• Glow plug testing, radiator, muffler and air cleaner service
• Engine removal and installation, flywheel service
• Cylinder head teardown, valve and rocker service
• Timing gear cover, camshaft, oil pump, pistons, rods and crankshaft service
• Water pump rebuild and coolant routing

Specifications and Reference Data

• Machine dimensions, lift capacities, operating weights and performance charts
• Engine, hydraulic, cylinder and drive system specifications
• Fuel, oil, coolant and lubrication specifications
• Torque tables, crankshaft re-grind limits and metric/US conversions
• Bucket and attachment specifications
• Service manual revision index

This manual provides the full technical depth required for precise diagnostics, correct repairs and long-term operating reliability of the Bobcat X325 excavator.