Bobcat 5600 Toolcat SN A00211001 & Above, A00311001 & Above Service Manual (6904209)

Bobcat Toolcat 5600 Utility Work Machine Service Manual 6904209 (2-10)

This service manual provides advanced technical information and professional-grade repair procedures for the Bobcat Toolcat 5600 Utility Work Machine (S/N A00211001 & Above, A00311001 & Above). It includes over 700 pages of in-depth diagnostics, hydraulics, engine servicing, and control system data, designed for technicians requiring accurate maintenance and troubleshooting coverage.

Model Covers:

Bobcat Toolcat 5600 Utility Work Machine
S/N A00211001 & Above
S/N A00311001 & Above

File Format: PDF

Size: 22.09 MB

No. of pages: 743

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety, Maintenance & Service Procedures

• Jackstand placement, lifting support devices, towing, transport guidelines
• Service schedules, air cleaner, fuel and coolant system procedures
• Axle/differential fluid service, pivot pin inspections, return-to-service protocols

Hydraulic & Hydrostatic Systems

• Lift, tilt, cargo box cylinder testing and disassembly procedures
• Hydraulic control valves: main, port relief, high flow, pilot manifold, diverter valves
• PTO hydraulic motor, auxiliary hydraulic blocks, and hydrostatic pump diagnostics

Drive, Axle & Suspension Components

• Front and rear axle disassembly, brake servicing, differential lock repair
• Axle hub torque procedures, tie rod alignment, leaf springs and trailing arm removal
• Drive belt tensioning, charge pressure testing, pulley assembly instructions

Engine Service - Kubota V2203-M-DI / V2003-M-DI-T

• Fuel injection pump timing, nozzle pressure testing, glow plug and valve clearance checks
• Camshaft, crankshaft, piston and bearing installation and inspection procedures
• Turbocharger diagnostics, oil pressure testing, thermostat and cooling fan servicing

Electrical System & Diagnostics

• Fuse and relay charts, alternator and starter voltage testing
• Display controller diagnostics, TICS system checks, sensor calibration procedures
• Detailed service code listings and password configurations for operator lockout

Cab, Console & Operator Controls

• Operator/passenger seat servicing, shock and armrest replacement
• Floor and center console removal, window panel servicing, pedal and steering controls
• Bob-Tach servicing, cargo box and lift arm removal/installation

HVAC System & A/C Diagnostics

• Component access and testing: compressor, condenser, receiver/drier, blower fan
• System recharging, manifold gauge usage, refrigerant reclamation guidelines
• Performance troubleshooting: airflow issues, temperature/pressure imbalance, leak detection

This Bobcat Toolcat 5600 Utility Work Machine Service Manual is the most complete technical reference available for accurate diagnostics, repairs, and preventative maintenance operations.

Note: This service manual applies to Bobcat 5600 Toolcat units with serial numbers starting from A00211001 and A00311001. It reflects the early 2010 generation with transitional hydraulic systems and basic electronic controls, ideal for models that predate joystick and diagnostics enhancements introduced later.

If your machine is newer or older, select the proper manual from the options below:

• SN AHG811001 & Above (2018) — Recommended for the latest units with full electronic systems, advanced diagnostics, and ECU-based control.
  View Manual

• SN A94Y11001 & Above (2016) — For mid-decade units that include upgraded joystick assemblies, cooling improvements, and cab console redesigns.
  View Manual

• SN A0W111001 & Above (2016) — Parallel model line with changes in hydraulic manifold configurations and joystick mapping.
  View Manual

• SN 424711001 & 424811001 & Above (2009) — For late-2000s Toolcats with mechanical systems and analog dashboard instrumentation.
  View Manual

• SN 520511001 & Above (2009) — Applies to the earliest 5600 models using traditional hydrostatic setups and standard cab configurations.
  View Manual

To prevent repair errors or parts mismatch, always confirm your serial number before using a manual for servicing.