BOBCAT TL38.70(X) Telescopic Handler Service Manual 7311032enUS (Collection of 2 manuals)

Bobcat TL38.70(X) Telescopic Handler Service Manual -  7311032enUS (10-18) (B) & 7311032enUS (09-20) (E)

This extensive service manual provides crucial maintenance, troubleshooting, and repair procedures for the Bobcat TL38.70(X) Telescopic Handler. It covers all major systems, including hydraulics, electrical components, powertrain, and HVAC, ensuring peak performance and longevity of your equipment. Whether you need hydraulic system diagnostics, engine service procedures, or drivetrain maintenance, this manual offers step-by-step guidance for professionals and operators.

Model Covers:

TL38.70(X) Telescopic Handler

(TL38.70) S/N AVDV15000 & Above

(TL38.70) S/N AVKJ15000 & Above

(TL38.70X) S/N AHT415000 & Above

(TL38.70X) S/N AVKM15000 & Above

File Format: PDF

Size:

26.10 MB (2018 Edition)

26.54 MB (2020 Edition)

No. of pages:

792 (2018 Edition)

821 (2020 Edition)

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

Note:
The 2020 edition of the Bobcat TL38.70(X) Service Manual includes several updates over the 2018 version, while covering the same machine models and serial numbers. Key improvements include: updated component names, added hydraulic and electrical schematics, new systems such as Boom Suspension and Automatic Park Brake, calibration procedures for LLMC and sensors, and updated service tool references. The newer edition provides clearer structure and more complete technical information.

📑 Table of Contents Overview:

Safety and General Maintenance

• Operator responsibilities and machine safety procedures
• Fire prevention for hydraulic, electrical, and fueling systems
• Machine serial number location and identification
• Step-by-step lifting and blocking procedures

Hydraulic and Hydrostatic Systems

• Hydraulic troubleshooting chart and system schematics
• Hydraulic pump removal, inspection, and reinstallation
• Hydraulic cylinder servicing: boom, extension, tilt, and steering
• Hydraulic accumulator pressure relief and fluid air bleeding

Powertrain and Drive Components

• Axle and differential maintenance (front and rear)
• Planetary carrier oil servicing and gear reduction adjustments
• Hydrostatic pump removal, testing, and calibration
• Drive shaft alignment, brake system bleeding, and park brake adjustments

Electrical System and Diagnostics

• Battery maintenance, jump-starting procedures, and alternator testing
• Instrument panel removal, wiring harness diagrams, and fuse identification
• Remote start tool setup and service tool harness configurations
• Controller configurations for drive, workgroup, and display functions

Engine Service and Cooling System

• Engine oil filter replacement and pressure testing
• Fuel system priming, injector servicing, and diesel oxidation catalyst (DOC) maintenance
• Cooling system radiator removal, thermostat testing, and water pump replacement
• Turbocharger troubleshooting, crankshaft wear sleeve installation, and timing cover servicing

Operator Cab and Comfort Features

• Cab removal, installation, and emergency exit procedures
• Seat adjustment, glass replacement, and control panel configurations
• HVAC airflow diagnostics, refrigerant handling, and heater coil maintenance
• Blower motor and air conditioning compressor troubleshooting

Technical Specifications

• Machine dimensions, weight, and performance specifications
• Hydraulic flow rates, lifting capacities, and cylinder cycle times
• Torque specifications for bolts, fittings, and fasteners
• SAE and metric conversions for service tools and machine calibrations

This Bobcat TL38.70(X) Telescopic Handler Service Manual is an indispensable guide for technicians and operators, offering detailed service instructions, troubleshooting methods, and system maintenance procedures to keep your machine running efficiently.