Bobcat T190 Turbo / T190 Turbo High Flow - BICS and Foot/ACS Control (6902734)

Bobcat T190 Turbo / T190 Turbo High Flow Service Manual 6902734 (10-09)

This detailed service manual provides advanced repair and diagnostic procedures for Bobcat T190 Turbo and T190 Turbo High Flow models equipped with BICS™ (Bobcat Interlock Control System). It covers all loader systems from engine to HVAC, offering technical insight for maintenance, hydraulic control, hydrostatic drive, and electronic calibration, ideal for heavy equipment technicians.

Model Covers:

Bobcat T190 Turbo
Bobcat T190 Turbo High Flow

G Series

S/N 527011001 & Above

S/N 527911001 & Above

S/N 527711001 & Above

S/N 527811001 & Above
Equipped with BICS™ (Bobcat Interlock Control System)

File Format: PDF

Size: 33.77 MB

No. of pages: 963

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety & Routine Maintenance

• Cab raising procedures, fire prevention, transport, towing, and spark arrestor care
• Service schedules, filter changes, cooling, fuel, lubrication and fan gearbox checks
• Bob-Tach and Power Bob-Tach inspections with full lubrication charts

Hydraulic & Valve System Servicing

• Hydraulic pump types (standard, high flow, SJC), flow tests and teardown
• Detailed cylinder service for tilt, lift and Power Bob-Tach units
• Comprehensive valve diagnostics, port relief, solenoids, and BICS™ block repairs

Hydrostatic System & Motor Testing

• Pump and motor disassembly, charge pressure adjustment and replenishing systems
• Drive belt, tensioner pulley and oil cooler replacement procedures
• SJC calibration and controller configuration with flow output testing

Track & Undercarriage System

• Track tensioning, roller/idler assembly and housing installation
• Brake system testing and traction lock troubleshooting
• Damage identification for undercarriage components

Cab, Controls & Electronics

• Seat, control handles (ACS & SJC), pedal linkage and pintle shaft service
• Bobcat controller wiring, fuse/relay locations and alternator/starter diagnostics
• Display panel setup, code reading, BICS™ verification and foot sensor tuning

Engine Overhaul & Fuel System

• Crankshaft, piston, camshaft, turbocharger and flywheel procedures
• Valve timing, head clearance, oil pressure tests and cooling fan servicing
• Kubota V2003-M-DI-T and V2403-M-DI-T engine specs and repair steps

HVAC System & Troubleshooting

• Evaporator, compressor, expansion valve, receiver/drier and blower service
• Charging with manifold gauge set, refrigerant reclamation and pressure charts
• Thermostat, heater coil, heater valve removal and disassembly instructions

This Bobcat T190 Turbo / High Flow Service Manual is an essential guide for diagnostics, repair and calibration of all core systems and components.

📌 Note:
This manual is intended for Bobcat T190 models equipped with turbocharged engines and High Flow hydraulic systems. It includes extensive service information for units with both foot pedal control and the Advanced Control System (ACS), supported by the Bobcat Interlock Control System (BICS™).

For different serial ranges or non-turbo configurations, you may also consider:

• 6987052enUS – A3LN/A3LP series with advanced ACS/SJC and electrical improvements.
• 6987043 – Includes joystick calibration and hydrostatic updates.
• 6904146 – For mid-series models using standard BICS and optional ACS/SJC.
• 6901117 – Recommended for earlier G Series turbo/high flow configurations.

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