Bobcat T180 Turbo & High Flow Compact Track Loader Service Manual (6902502)

Bobcat T180 TURBO / T180 TURBO HIGH FLOW Service Manual 6902502 (7-09)

This high-level service manual provides complete diagnostics, repair procedures, and calibration instructions for the Bobcat T180 Turbo and T180 Turbo High Flow Compact Track Loaders. Designed for serial numbers 524211001 & Above, 524311001 & Above, 527511001 & Above, and 527611001 & Above, it includes full hydraulic, hydrostatic, engine, HVAC, electrical, and SJC/ACS control system coverage.

Model Covers:

Bobcat T180 Turbo Compact Track Loader
Bobcat T180 Turbo High Flow Compact Track Loader
S/N 524211001 & Above
S/N 524311001 & Above
S/N 527511001 & Above
S/N 527611001 & Above
Equipped with BICS™ (Bobcat Interlock Control System)

File Format: PDF

Size: 33.58 MB

No. of pages: 961

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety & Maintenance

• Service schedules, lift arm support, remote start setup, spark arrestor maintenance
• Coolant, fuel, air filter and oil system procedures, BOB-TACH and Power BOB-TACH service
• Fan gearbox, lubrication charts, fire prevention, safety decals

Hydraulic System & Control Valves

• Hydraulic schematics, cylinder disassembly (lift, tilt, Power BOB-TACH)
• Control valves for foot, ACS, and SJC configurations with solenoid testing and calibration
• High Flow pump procedures, bucket positioning valve, diverter valve, Power BOB-TACH block

Hydrostatic System

• Motor disassembly, charge pressure tests, replenishing valve functions
• High pressure relief and bypass valves, hydraulic controller calibration
• Drive belt replacement, tensioner servicing, oil cooler installation

Drive Components & Undercarriage

• Track tensioning, roller and idler disassembly, track housing replacement
• Brake valve pressure tests, motor brake block repair, track damage identification
• Installation and inspection procedures for all undercarriage components

Mainframe & Cab Structures

• Seat bar assembly, cab removal, ROPS, seat and suspension systems
• Lift arm installation, rear door striker alignment, door and grille servicing
• Control pedals, handle calibration, ACS and SJC control system identification

Electrical System & Controllers

• Wiring diagrams, fuse and relay locations, starter/alternator voltage testing
• Instrument panel setup (standard & deluxe), diagnostic service codes, BICS™ testing
• Controller diagnostics for ACS, SJC, BICS™, and traction lock systems

Engine Diagnostics & Overhaul

• Engine speed control, timing checks, valve clearance and injector testing
• Engine removal, crankshaft/piston servicing, oil pump and camshaft rebuild
• Kubota V2003-M-DI-T and V2403-M-DI-T engine specifications included

HVAC System

• AC charging procedures, blower and evaporator coil servicing, compressor clutch repair
• Heater valve diagnosis, pressure switch installation, refrigerant recovery
• Complete troubleshooting charts and temperature-pressure guides

Specifications & Technical Data

• Loader dimensions, capacities, performance, hydraulic connection specs
• Torque values (SAE/Metric), fluid types, bolt tightening charts, conversion tables
• Complete engine data for both supported Kubota engines

The Bobcat T180 Turbo / High Flow Service Manual is the ultimate technical reference for precise diagnostics, professional repair, and performance optimization.

📌 Note:
This manual is focused on Bobcat T180 loaders equipped with turbocharged engines and High Flow hydraulic systems. It is valid for models starting from S/N 524211001, 524311001, 527511001, and 527611001, offering extensive mechanical, electrical, and hydraulic service content.

For T180 units with advanced control systems or newer electronics, see also:

• Manual 6904142 – ACS/SJC capable units.
• Manual 6987042 – Enhanced joystick calibration and electronics.
• Manual 6987051enUS – For the newest generation loaders.