Bobcat T180 Compact Track Loader Service Manual A3LL Series (ACS/SJC, BICS) (6987051enUS)

Bobcat T180 Compact Track Loader Service Manual Newest Model Range (ACS, SJC, BICS, A3LL Series) 6987051 (08-14)

This in-depth service manual provides complete diagnostic, maintenance, and repair information for the Bobcat T180 Compact Track Loader equipped with BICS™. Covering all major systems including hydrostatic drive, hydraulic pumps, HVAC, engine overhaul, and electronic controls, it's the ideal technical guide for service professionals and fleet mechanics.

Model Covers:

Bobcat T180 Compact Track Loader
S/N A3LL11001 & Above
Equipped with Bobcat Interlock Control System (BICS™)

File Format: PDF

Size: 33.14 MB

No. of pages: 1000

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Procedures

• Complete service schedule with charts, air cleaner, fuel, oil and coolant maintenance
• Lifting, blocking, transport, towing, and emergency procedures
• Remote start tool kit details and loader safety systems inspection

Hydraulic System & Components

• Hydraulic pump (standard & high flow) testing, adjustment, startup and disassembly
• Cylinder service for lift, tilt, Bob-Tach systems with detailed testing & parts ID
• Valves, solenoids, control blocks, diverter and relief valve diagnostics and repairs

Drive & Undercarriage System

• Hydrostatic motors and pumps diagnostics, drive belt adjustments and testing
• Track undercarriage service for solid-mounted and roller suspension versions
• Brake system tests, sprockets, idlers and tensioners overhaul

Cab, Controls & Mainframe

• Cab structure, door, window and seat maintenance and part replacements
• Control pedals, SJC/ACS joysticks, levers and foot sensors calibration
• Operator interface panels, switch diagnostics and mounting instructions

Electrical & Diagnostic Systems

• Full schematics, fuse and relay layouts, battery and alternator service
• Diagnostic codes, instrument panels, BICS™ testing and troubleshooting
• Speed sensors, backup alarms, starter and Bobcat controller wiring

Engine Overhaul & Fuel System

• Crankshaft, pistons, camshaft and timing gear inspection and replacement
• Fuel pump, injectors, glow plugs, EGR system, compression test and valve servicing
• Cooling and lubrication systems with radiator, thermostat and fan details

HVAC Repair & Troubleshooting

• Component location, blower, evaporator, receiver/drier and heater coil service
• A/C diagnostics, flow charts, pressure testing and clutch disassembly
• Thermostat, heater valve, fan resistor and expansion valve replacement

This comprehensive Bobcat T180 Compact Track Loader Service Manual provides everything needed for in-shop troubleshooting and professional repair.

📌 Note:
This manual supports the latest generation of T180 loaders, starting with S/N A3LL11001 and above. It offers comprehensive service instructions for machines with ACS, SJC, and modern hydrostatic systems, including electronic enhancements and suspension upgrades.

Looking for service documentation for other T180 versions? Check out:

• Manual 6904142 – Suitable for mid-range serials with ACS/SJC.
• Manual 6987042 – Includes joystick calibration and updated hydrostatic systems.
• Manual 6902502 – Best for turbo and High Flow equipped models.